Tiryaki employs approximately 1,300 employees globally including its subsidiary companies. Sama al Manar currently employs 90 employees (50 of them at the project site). The plant construction will employ around 300 workers during peak, including contractors (250, as of Feb 2023). Construction workforce is partially hired under Sama al Manar (technical/design teams) and the balance by three major contractors.
Construction site operates on single shift basis. Shifts are reorganized during summer months to reduce occupational hazards due to climatic conditions. During the operations stage, Sama al Manar workforce will increase to 220 (with 160 employees at the plant). The company plans to employ all required staff and workers on direct payroll of Sama al Manar. The plant operational teams will be structured across three working shifts.
Human Resources Policies and Procedures. Tiryaki has in place an HR policy and procedures consistent with Turkish Labor Code and PS2 requirements. Tiryaki Social Compliance Policy acts as umbrella for guiding group-level operations on working conditions, Code of Conduct, avoidance of child labor and forced labor, non-discrimination and equal opportunities, anti-harassment, and recognition of freedom of association. Sama al Manar HR team developed an HR policy and procedures for the company operations (not inclusive of construction). The HR Policy outlines the terms of employment, work and rest periods, leave, compensation, benefits, recruitment, promotion and termination process, sanctions and disciplinary provisions. IFC’s review identified gaps with respect to contractor oversight, overtime arrangements, statements on avoidance of child labor and forced labor, equal opportunities and non-discrimination, anti-harassment, management of retrenchment, recognition of freedom of association and alternative means to organize. Sama al Manar will update its HR policy/procedures to be aligned with Tiryaki corporate HR framework, Iraq Labor Code and PS2 requirements (ESAP#3). In addition, Sama al Manar will develop a construction site Labor and Working Conditions Policy that will be applicable to all contractors’ workforce. Sama al Manar will include the Labor and Working Conditions Policy in the construction ESMS and the EPC contract and conduct periodic reviews of contractor working conditions and contracts to ensure compliance with its corporate policies (ref. ESAP#1). The company’s current site induction is focused on EHS and provided to the contractors by their own EHS teams. Sama al Manar will develop a company induction program for construction and operations which will inform the workforce on company’s policies, including HR, EHS, Code of Conduct and Grievance Mechanism.
Grievance Mechanism. Tiryaki has in place a Worker Grievance Mechanism developed in line with PS2 that’s accessible to the entire workforce, including contractors. Sama al Manar currently does not have a formal grievance mechanism and grievances are verbally raised to site supervisors or EHS manager and resolved immediately. Sama al Manar will develop and disclose to all workers (direct/contractor), a formal workers’ grievance mechanism (GM) in line with PS2, inclusive of culturally appropriate, confidential, and accessible channels, with possibility to submit anonymously (ESAP#4). The GM will also include suitable mechanisms for receiving and responding to gender-based violence (GBV) and harassment related grievances, with support from a qualified focal person for addressing sensitive grievances.
Workers Accommodation. Except for the workforce hired locally, all the workforce stays at the on-site worker camps. A formal worker accommodation plan was not prepared. The conditions of the worker camps are broadly aligned with PS2 (IFC/EBRD Guidance Note on Workers’ Accommodation), with further improvements needed with respect to consistency of available space/person, access to personal documentation and safe storage space, availability of first aid trained person and infirmary 24/7 and reducing exposure to noise (as some of the camps neighbor container handling operations at the port). Sama al Manar will develop a formal Worker Accommodation Plan in line with PS2 requirements and ensure periodic review of and adjustments in the conditions of the worker camps to align with the plan (ESAP#5).
Protecting the Work Force. Minimum employment age in the Republic of Iraq is 15. As per Tiryaki corporate policies, the project does not employ any workers below 18 years of age at the construction site. Iraq Labor Law prohibits forced and compulsory labor. There are expatriate workers at the construction site from Turkiye, all having freedom of mobility to and from the site. Sama al Manar HR policy and construction site labor and working conditions policy will include statements to prevent any form of child labor and forced labor associated to the project, to be periodically reviewed by internal audits (ESAP#3).
Workers’ Organizations. Tiryaki HR policy recognizes workers’ right to form and join unions and enter into collective bargaining agreement (CBA). Although Sama al Manar HR policy is silent on this aspect, Iraq Labor Code recognizes freedom of association and right to collective bargaining. In the country context, formation of independent unions is restricted as all workers must be part of the government-controlled General Federation of Iraqi Workers. Worker committees are also not common. Sama al Manar HR policy will include provisions to recognize workers freedom of association and collective bargaining as per PS2 and will not discourage any alternative mechanisms that would enable workers’ meaningful participation and negotiation (ref. ESAP#3).
Equal Opportunities and Non-Discrimination. Iraqi Labor Law prohibits harassment, direct or indirect discrimination and any violation of the principle of equal opportunities, in all matters relating to vocational training, recruitment, or the terms and conditions of employment. The law defines discrimination as any distinction, exclusion or preference based on race, color, sex, religion, religious community, opinion or political belief, origin or nationality; and indirect discrimination as any exclusion distinction or preference based on sex, age or health condition, economic or social condition, affiliation to a trade union, and trade union activity and which has the effect of nullifying or impairing equality of opportunity or equality of treatment in employment and occupation. Sama al Manar will prepare a Local Recruitment Plan to ensure hiring operations for the plant are conducted in a manner consistent with principles of equal opportunities and non-discrimination as defined by the Iraqi labor code and PS2, including formally defined criteria and processes (ESAP#6). Contextual risk screening for Iraq indicated high risks with respect to harassment and gender-based violence (GBV) and highlights weak institutional support. Sama al Manar strives to be an equal opportunities employer and has created work opportunities for women at the construction site and company operations while providing needed safety measures. The HR Policy of Sama al Manar will include provisions on equal opportunities and avoidance of harassment, discrimination, and GBV (ref. ESAP#3).
Occupational Health and Safety. Sama Al Manar has a comprehensive and well-implemented construction OHS management plan, procedures, risk analyses, and hazardous work permit system. The plan includes risk assessment, project safety management, pre-job OHS planning, trenching and excavation, work on roads, working environment, standalone working, extreme weather, housekeeping, safety signs, and signals, work at height, work on fragile roof, lifeline, mobile elevated platform, ladders, scaffolding, mechanical lifting, slinging and rigging, mobile cranes, health hazards, compressed gas, flammable liquid, manual handling, power tools, electrical safety, lock out tag out (LOTO), confined spaces, hot work, personal protective equipment (PPE), arc flash clothing and PPE, emergency, fire prevention, medical treatment.
Accidents and near misses are recorded. Since the beginning of construction, no fatality has happened; two lost time accidents were recorded. Root cause analysis was conducted, and all corrective actions were completed to prevent any reoccurrence. LTIFR (Lost Time Incident Frequency) was 3.7 at the time of site visit, which is below international benchmark (US 2018 sector data - 4.5). Considering the increasing traffic on construction site, pedestrian, forklift, and truck routes will be physically separated following a site risk traffic risk assessment and foggy weather conditions and necessary precautions will be included in the risk assessment (ref. ESAP#1). Operational OHS procedures and hazardous work permit system, based on job hazard analysis are under preparation (ref. ESAP#1). Construction contractors were properly selected according to their experience and past OHS performance. During the site visit, good OHS practices were observed with necessary engineering and behavioral controls in line with GIIPs and safety hierarchy (e.g., securely fixed scaffolds, man lifts and scissor lifts, well-maintained/inspected cranes, PPE use as needed, implementation of hazardous work permits, fire extinguishers, visible evacuation plans, assembly points designated for both employees and each contractor company). Heat stress instruction and hydration program are in place and working hours/resting times are organized accordingly during construction. Drinking water is readily available close to work areas. To avoid any risks related to dehydration, urination awareness charts for workers are being prepared and urine testing will be implemented, especially during the summer season (May-October). In line with PS1/PS2, the company will establish the operational phase OHS management plan and procedures like the above, including the commissioning phase risks (ref. ESAP#1). Workplace noise exposure, thermal comfort, heat, volatile organic compounds, vibration, dust, and light intensity will be measured as per local legislation and WBG General EHS Guidelines. Based on measurements, engineering control, isolation, and PPE use precautions will be implemented (ref. ESAP#1).
Process Safety. The storage of grains represents a combustion risk, owing to the potential for self-heating and ignition. Silo safety for these products, as well as for oil storage, is critical. Dust explosion risk for soybean is low and silo safety measures are implemented for the project. Vegetable oil facilities present the risk of explosion resulting from the volatilization of hexane dissolved in the oil. Three insulated hexane storage tanks (3x120 tons capacity) will be installed for the oil extraction process. The company has prepared safety risk analysis for silos, preparation, extraction, meal warehouse, boiler, and wastewater. The analysis identifies hazards, potential consequences, and existing safeguards with risk ranking performed for the current risk position. Further safeguards are defined in engineering and administrative controls, and the risk is quantified based on the implementation of these additional precautions. The safety risk analysis focuses largely on OHS hazards, however major accident hazards, such as fires, explosions including dust explosions are also highlighted in this analysis. Safety risk assessments and process safety studies should provide further definitions of the magnitude of consequences and efficacy of engineered barriers. Sama Al Manar will (i) ensure EPC Contractor will develop a Construction Management Plan to highlight and set out how OHS risks are to be managed during the construction phase and will meet NFPA 36 (National Fire Protection Association) (Standard for Solvent Extraction Plants), NFPA 61 (Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities) standards; (ii) carry out HAZOP (Hazard and Operability Analyses), SIL (Safety Integrity Level), QRA (Quantitative Risk Assessment), FERA (Fire and Explosion Risk Assessment), and EERA (Escape and Evacuation Risk Assessment) studies; (iii) organize a human factors screening workshop, and prepare hazardous area classification drawings; (iv) ensure fire and explosion prevention and protection philosophies are well-documented in accordance with good engineering practices, and translated into site operating procedures and corporate training programs (operations phase); (v) develop and implement a permit to work system to manage and control high risk activities including associated standard operating procedures for silo cleaning and other confined space entry activities at silos (operations phase risk assessment will ensure grain engulfment and entrapment hazards are suitably addressed) to minimize the operational safety risks. Furthermore, the company will conduct a pre-startup safety review (PSSR); develop a detailed operational readiness and process start-up program to be fully implemented before commissioning/ commencement of operation; all actions from HAZOP, SIL, QRA, FERA, EERA will be timely completed (ESAP#7).
Supply Chain. Forced labor and child labor risks in the supply of soybean and corn is low in the countries of origin (Brazil and Argentina), due to the mechanical production and harvesting methods. Tiryaki Supply Chain Code have clear provisions against child labor and forced labor in company’s supply chain. Risk assessment and due diligence of third-party suppliers are done. The sponsor only works with reputable suppliers who demonstrate compliance with forced labor and child labor policies. These principles will also be implemented for Sama al Manar soy and corn third-party suppliers.