Project Description
Owens Corning (India) Ltd. (OCIL or the company), an existing IFC client, is the largest fiberglass manufacturer in India. The company has been expanding its manufacturing capacity from approximately 36,000 tons per annum (tpa) to 51,500 tpa at a cost of $39 million. The project comprises:
- rebuild, modernization & expansion of the existing glass melter,
- installation of additional downstream equipment to pull increased volumes of glass fiber, and
- energy and efficiency improvements.
OCIL has a world-class, state-of-art glass-fiber manufacturing facility at Taloja, 40 miles from Mumbai in the state of Maharashtra. OCIL is one of the lowest cost producers of glass-fiber amongst parent company Owens Corning’s (US) stable of glass-fiber factories worldwide. OCIL manufactures three main lines of products:
- chopped strand mat;
- rovings (a slightly twisted strand of fibers); and
- T-30, used in the composites industry.
In late July 2005, OCIL’s plant in Taloja was severely affected by heavy rains and the resultant massive floods. The plant had to be closed down for safety reasons and to limit damage to equipment and property. Prior to the floods, OCIL had proposed a cold repair for the melter including some modifications and ancillary repairs. The stoppage of the plant provided OCIL an opportunity to rebuild the melter completely to a capacity of 51,500 tpa to meet growing domestic demand. However, downstream fiberglass pulling capacity remains at 38,000 tpa and needs to be expanded so the the company can fully utilize the new melter.