PROJECT

Projects

Environmental & Social Review Summary

Project Number

9180

Company Name

Alicorp S.A.A.

Date ESRS Disclosed

Feb 5, 2010

Country

Peru

Region

Latin America and the Caribbean

Last Updated Date

Dec 31, 2016

Environmental Category

B - Limited

Status

Completed

Previous Events

Approved : Jun 30, 1999
Signed : Oct 4, 1999
Invested : Oct 18, 1999

Sector

Grain Processing (Milling, Starch, Flour, Malt)

Industry

Agribusiness and Forestry

Department

Regional Industry - MAS LAC

Project Description


International Finance Corporation
A Member of the World Bank Group
International Finance Corporation
A Member of the World Bank Group
Environmental Review Summary (ERS)


Project Name: PERU: Alicorp SA

Region: Latin America and Caribbean

Sector: Food and Agribusiness

Project No: 009180

1 This project involves: (1) The construction of a new pasta plant at the company''s Fideeria site in Callao, Lima; (2) modernization to improve operating efficiencies in Alicorp’s edible oil plants (Copsa and Piura) and its wheat flour mill and cracker producing plant at Callao; and (3) the financial restructuring of short term debt. This is a category B project according to IFC''s environmental review procedure because specific impacts may result which can be avoided or mitigated by adhering to generally recognized performance standards, guidelines or design criteria.

2 Key environmental, occupational health and safety issues which were of potential concern in this project include:

· compliance with relevant national and World Bank Group environmental and health and safety requirements for existing facilities;
· wastewater treatment;
· air emissions;
· solid waste management;
· management and storage of hazardous materials (including any solvents used in vegetable oil extraction);
· occupational health and safety (including risk of explosion and workplace air quality);
· corporate environmental management capacity.

Appraisal of this project consisted of review of material provided by the sponsor (Environmental and Social Questionnaires, environmental impact assessment for the Fideeria expansion) as well as site visits and discussions with the sponsor. Information provided about how these issues and potential impacts have been addressed in the development of the project are summarized in the paragraphs that follow.

3. Compliance with relevant national and World Bank Group environmental and health and safety requirements for existing facilities: Existing operations are in compliance with national and World Bank Group (WBG) requirements with the exception of waste water discharge from the Copsa and Piura sites (see sections 4-5). The Fideeria pasta plant is being designed to operate in compliance with national and WBG requirements.

4 Wastewater treatment: The company is operating in compliance with WBG requirements except for wastewater discharge from both of the edible oil plants. At the Copsa plant in Lima, the company discharges to a municipal sewer under license to Sedapal (Lima''s water and wastewater treatment company) the wastewater is then discharged directly to the sea via a marine outfall. The Copsa site has reduced water use by approximately 50% in the past 5 years and continues to try to identify and implement other water saving mechanisms. It also plans to invest US$370,000 during 1999 to further improve wastewater quality. The company''s contribution to total wastewater volume is small (<1%) and the sponsor will achieve Peruvian standards following the installation of new equipment later this year. Nevertheless, both IFC and the sponsor accept that there is a case for continuing improvements to wastewater quality and that this should culminate in compliance with WBG requirements. The way in which this will be achieved is described in section 12 below.

5 At Piura, the company discharges wastewater to a surface drain via a series of settling ponds. The company achieves Peruvian standards (<100mg/l oil and grease and <1000mg/l BOD) and is looking at ways in which wastewater can be further improved. Because the company discharges directly to surface waters IFC has requested that the company prepare a Corrective Action Plan that will identify a timetable and implementation program for compliance with WBG requirements.

6 Air emissions: Potential air emissions arise principally from boilers, fugitive emissions of solvents from vegetable oil sites and CFCs from refrigeration plants. All boilers are fired by bunker fuel although there are plans to convert sites in Lima to natural gas when it becomes available. Boilers at the Fideeria, Alianca, Piura and Arequipa sites are all small (<10 tons steam per hour) and emissions are insignificant. At Copsa larger boilers with state of the art combustion control systems have been installed and emissions are negligible.

7 Other sources of air emissions arise from fugitive emissions of hexane estimated at approximately 2l/t of oil seed crushed at both oil plants. These losses are acceptable and within industry standards. Freon 22 will be used at the Fideeria site but will be replaced with ammonia or an accepted Freon substitute in accordance with Peru''s commitments to the Montreal protocol.

8 Solid waste management: At all sites, solid waste generation is minimized through recycling (card, plastic, paper), burnt in boilers (lubricating fuel), sold to others (surplus plastic containers, some lubricating oils), used as cattle feed (contaminated pasta) or disposed of to municipal landfills.

9 Management and storage of hazardous materials: Hazardous materials use includes small volumes of pesticide (knock down, racumin) which are used to control vermin and insects, Hexane and hydrogen gas (for extraction at oil plants) and fuel oils (for boilers). All sites have secondary containment for fuel oil.

10 None of the pesticides used is banned or subject to restricted use and all are stored in secure areas. Application is undertaken by trained staff with necessary personal protection equipment. At both the Copsa and Piura sites hydrogen gas is produced and stored on site, Hexane is also stored at these two sites. There is a comprehensive health and safety plan for use and storage of both substances and use complies with industry norms. Hexane use is NFPA 36 certified at both sites.

11 Occupational health and safety (including risk of explosion and workplace air quality): Occupational health and safety is well managed at all plants and all staff receive personal protection equipment as required and training in operational and health and safety issues. Accident statistics are compiled at each site and on site medical facilities are available. All sites have fire control equipment and staff are trained in the use of equipment. Fugitive dust emissions from milling and other operations are low and well managed in all production units. The Arequipa site aims to be HACCP registered by September 2000 and other sites will follow.

12 Corporate wide environmental management: The Arequipa site is ISO 9002 certified, the facility plans to apply for ISO 14002 certification in the year 2000 and there is senior management commitment to implementing an Environmental Management System (EMS) based on World Bank Group requirements throughout the company. For the Copsa site this will allow the sponsor to implement a structured program of improvements to waste water treatment that will ensure compliance with WBG requirements by the end of the project.

13 IFC will monitor ongoing compliance with World Bank Group environmental, health and safety policies and guidelines during the lifetime of the project by evaluating reports submitted annually to IFC by Alicorp SA and by conducting periodic supervision. In particular, IFC will require annual reporting on:

· ongoing compliance (or progress towards achieving compliance) with WBG and national requirements;
· progress in implementing the EMS.

14 Based on its review of available information regarding potential environmental impacts and proposed mitigation measures, IFC concludes that Alicorp SA''s proposed project will meet World Bank Group environmental, health and safety policies and guidelines and host country requirements.

Environmental and Social Mitigation Measures

Broad Community Support