PROJECT

Projects

Environmental & Social Review Summary

Project Number

42507

Company Name

TILEMASTER INVESTMENT LIMITED

Date ESRS Disclosed

Dec 18, 2019

Country

Senegal

Region

Africa

Last Updated Date

Jul 26, 2023

Environmental Category

B - Limited

Status

Active

Previous Events

Approved : Apr 6, 2020
Signed : Jun 30, 2020
Invested : Jul 24, 2023

Sector

Pottery, Ceramic, and Plumbing Fixtures (Including Kitchenware)

Industry

Manufacturing

Department

Regional Industry - MAS Africa

Project Description

Mauritius-based Brightstar Investment Limited (“Brightstar” or the “company”) – an African ceramic tile manufacturer - is jointly owned by two Chinese sponsors: 51% by KeDa Clean Energy Co. Ltd. and 49% by GuangZhou SunDa International Trading Co. Ltd. (collectively the “sponsors). KeDa is one of the world’s largest ceramics machinery producers and is publicly listed on Shanghai Stock Exchange. SunDa is a private trading company focused on Africa.

IFC is considering a financial package (consisting of both debt and equity) to Brightstar to finance its capital expenditure program to (i) expand an existing ceramic tiles manufacturing plant in Ghana and (ii) construct/finalize completion of greenfield ceramic tiles manufacturing plants – one each in Senegal, Cameroon, Mozambique, Democratic Republic of Congo (DRC) and Zambia (the “project”). 

The Ghana plant is operational since 2017 and is currently producing ceramic tiles using two kilns with a current combined output of about 10 million sq. meters of tile a year. The company’s Kenyan plant became operational in 2016 and currently produces over 21 million sq. meters of tile per year. The Senegal operation started operation in 2019 is currently producing tiles from one production line (and the construction is nearing completion for the expansion work as part of the proposed project). The manufacturing plants in Cameroon, Mozambique, Zambia and DRC are at different stages of planning and the land is being identified / purchased for these.

Ceramic tile production process involves:

-          raw material receipt and storage (limestone, sand. clay, talc, etc.),

-          crushing and mixing of raw materials in one of several ball mills (balls used are made of aluminum and are consumed in the process),

-          silo storage and drying the mixture in a spray tower,

-          forming (pressing or extrusion) the mixture,

-          drying followed by a first firing,

-          addition of glaze and second firing (for double fired glazed tiles), or simply glazing and firing (for single fired glazed tiles).

packaging and storage for shipment 

Overview of IFC's Scope of Review

 IFC’s review for this project included a visit to Brightstar’s two operational manufacturing facilities: near Takoradi, Ghana from 17 to 20 July 2019 and the plant located in Kajiado, Kenya on 19th November 2019. IFC team also visited the site of under-construction facility in Sindia (M’Bour), Senegal from 22nd to 23rd July 2019. Meetings and discussions were held with factory managers, quality managers, and with personnel in charge of human resources, and environment, health & safety (EHS). IFC also conducted conference calls with key personnel based in the company’s corporate office in China. The visit also included a review of environmental and social impact assessment (ESIA) reports, environmental and social (E&S) policies, management systems, related procedures, including that related to Occupational Health and Safety (OHS), relevant permits and licenses, Human Resources (HR) policies and procedures, environmental registers, emergency preparedness plans, environmental and OHS monitoring results .

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan

Client Documentation

File Name Actions
Ghana-Environment Report.pdf
20180212_EES_rapport_final_Twyford.pdf