PROJECT

Projects

Environmental & Social Review Summary

Project Number

41967

Company Name

JK TYRE & INDUSTRIES LIMITED

Date ESRS Disclosed

Apr 24, 2023

Country

India

Region

South Asia

Last Updated Date

Apr 25, 2023

Environmental Category

B - Limited

Status

Active

Previous Events

Approved : Nov 3, 2022
Signed : Feb 20, 2023
Invested : Mar 17, 2023

Sector

Motor Vehicle Parts

Industry

Manufacturing

Department

CM4M1 - Regional Industry - MAS Asia & Pac/Manufacturing - ASIA

Project Description

JK Tyre & Industries Limited (“JK Tyre” or the “Company”) is a leading tire manufacturer in India and the Company was established in 1976. JK Tyre manufactures a wide range of tires catering to commercial vehicles, passenger vehicles, 2/3 wheelers as well as tractors. The Company markets its products globally in over 100 countries through 180 global distributors under various brand names. The Company has 9 tire manufacturing plants at 5 locations in India and 3 tire manufacturing plants in Mexico (under the brand name “JK Tornel”). In India, 6 plants are operated under JK Tyre & Industries Limited (JKTIL) and 3 Plants at Laksar are operated under JK Tyre’s subsidiary Cavendish Industries Limited (CIL). Overall, the Company produces around 32 million tires annually out of which the Indian plants contribute around 82% while the balance comes from Mexican plants. Besides, JK Tyre has established research & development facilities in Mysuru (Karnataka, India). In India, the Company has a network of over 6000 dealers and 650+ dedicated brand shops (Refer: https://www.jktyre.com/). In Mexico, the Company has a network of 97 dealers and 144 third party dealer/ distributors.

IFC has provided an investment of up to US$30mn in the form of equity securities in JK Tyre. In FY23, the Company is implementing capital expenditure of U$68 million along with resource efficiency projects for an amount of US$10 million (the “Project) in India and the IFC investment will support the Company in implementing the Project. These activities include but may not be limited to are planned brownfield expansions proposed in two plants in India including resource efficiency and climate linked interventions.  Given that this is an equity investment, IFCs E&S requirements will be applied to company operations covering its Indian and Mexican Plants. JK Tyre’s brownfield expansion plan consists of: (a) debottlenecking and expansion of its existing passenger car radials (PCR) manufacturing capacity in Banmore plant, Madhya Pradesh and (b) expansion of truck & bus radials (TBR) tire manufacturing capacity at Laksar plant. The Project also includes a climate finance portion which comprise of nine (9) climate linked interventions and the key ones include: a) installation of a six mega-watt (MW) solar plant at Laksar; b) boiler retrofits to increase the proportion of biomass use (biomass briquette, saw dust, rice husk) up to 50 percent at some locations based on availability; c) complete the conversion of the tire curing process to nitrogen-based technology to reduce the need for steam; d) replacement of existing steam-based chillers with more energy efficient equipment; e) trials with concentrated solar thermal (CST) for boiler feed water heating; and f) waste water recycling through zero liquid discharge facility in the last remaining plant. 

IFC has long standing relationship with JK Group since 2006 through both investment and advisory projects with JK Paper Limited, where JK Group holds significant stake.  The proposed investment is IFC’s first engagement with the JK Tyre.

Overview of IFC's Scope of Review

IFCs scope of environmental and social (E&S) review focused on Company’s tire manufacturing and distribution operations in India in line with proposed IFC fund use. IFC’s E&S due diligence comprised of: i) review of E&S related documents and information shared by the Company based on IFCs E&S appraisal questionnaire; ii) appraisal meetings held in April 2022 with senior management staff at the corporate office in New Delhi and Chennai tyre plant; and iii) site visit to the Chennai tire plant in April 2022. Contextual E&S risk screening was carried out for JK Tornel operations in Mexico. IFC used the Global Map for risk assessment and management of Agro-Commodities Production (GMAP) for high-level E&S risk screening associated with natural rubber procured from both India and south-east Asia (Malaysia, Indonesia, Thailand, and Vietnam).

The E&S review included assessment of the Company's environmental, health and safety (EHS) and social management capacity and performance vis-a-vis the requirements of IFC's Performance Standards (PS), including the Company’s corporate/plant level E&S management system's policies and procedures, and review of technical documentation provided by the Company for a sample of its manufacturing plants. IFC reviewed the corporate and manufacturing plant level E&S policies and manuals; E&S management system related documents; EHS organizational structure; sample EHS permit documents including Environmental Impact Assessment (EIA) reports of randomly chosen plants, and environmental quality monitoring reports of some manufacturing plants; the entire gamut of human resource (HR) policy and procedural documentation; emergency response management plans; documents related to pollution prevention, resource efficiency, hazardous materials/chemicals and hazardous waste handling and the published Sustainability Report.

In May 2022 the Company commissioned an independent consultant to evaluate JK Tyre human resources (HR) management systems against IFC PS2 standards and this was based on a scope of work agreed with IFC. IFC’s appraisal was informed by the labour assessment report prepared by the consultant.

During the appraisal visit to the corporate office and Chennai plant, IFC held meetings and discussions with senior corporate management staff from: manufacturing; human resources (HR); industrial relations (IR); corporate social responsibility (CSR); total quality management and compliance departments; health & safety; engineering and maintenance; purchase and supply chain management; transport fleet operations; and digital manufacturing technology.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan