Policy
TTL has a corporate Environmental Policy and Occupational health and safety (OHS) policy which is adopted, widely disseminated and followed across all its operating facilities.
The environmental policy applies to each stage of development of a process and product, from research through to full scale operation, in all plants and applies to new as well as existing processes and products. The environmental policy reiterates, preventing or minimising the risk of an adverse environmental impact, arising from processing of the product, its use or foreseeable misuse. The policy stresses on the review and to continuously improve processes, the performance of products, services and operations as measured by their environmental impacts.
OHS policy reiterates TTL’s commitment to maintain its work place, safe and healthy for employees, sub-contractors and other concerned personnel, complying with applicable legal and statutory requirements & other applicable requirements related to occupational Health & safety.
Identification of Risk and impact
As part of ESAP # 1, the company through its corporate ESMS will establish and maintain a process for identifying the environmental and social risks and impacts of the project. The type, scale, and location of the project will guide the scope of the risks and impacts identification process which will be consistent with good international industry practice. In case of any new greenfield facility to be developed, company will conduct EIA as required by the local regulations, or a full scale environmental and social impact assessment, a limited or focused environmental and social assessment, or straightforward application of environmental siting, pollution standards, design criteria, or construction standards. The process will consider all relevant environmental and social risks and impacts of the project, including the issues identified in Performance Standards 2 through 8, and those who are likely to be affected by such risks and impacts.
Management Programs
The company has environmental management system (EMS) certification (ISO 14001) for 3 units in Daman and 1 unit in Silvassa in Western India, visited by IFC. The EMS includes compliance review procedures for legal and other requirements, environmental aspect and impact identification, risk assessment, emergency preparedness and response plan and monitoring plan for EOHS key performance indicators (KPIs). TTL also has OHSAS certification for Unit number 7 in Daman, and some of the procedures are applied across all the other units, though they are not certified for OHSAS currently.
Some inconsistency in implementation of EMS/OHSAS systems was observed across various facilities. Hence, as proposed in the ESAP #1 the company will develop a corporate level environmental and social management system (ESMS) to address environmental, social, occupational health and safety issues, consistent with IFC Performance Standard (PS) requirements, to ensure regulatory compliance as well as that with the World Bank Group (WBG) General EHS guidelines, EHS Guidelines for Metal, Plastic, and Rubber Products Manufacturing and Good International Industry Practice (GIIP). The ESMS will cover all the locations and associated units of TTL. The ESMS, apart from the existing EMS procedures at site level, will cover aspects such as internal and external communication, the standard operating procedures (SOPs) for hazard identification and risk assessment (HIRA), emergency preparedness and response procedures, waste management, resource efficiency, etc. and various record formats to ensure uniformity in EHS management practices across TTL’s Units. The company will ensure the implementation of the ESMS requirements across all the existing units of TTL as well as the proposed units in future (Refer ESAP#1).
Organizational Capacity and Competency
The EHS responsibility at TTL Corporate level, falls under the purview of the Human Resources and Administration function which coordinates with the teams across various facilities. The company currently have EHS officers at Daman and Silvassa units. Going forward and as outlined in ESAP #2 the company will i) appoint a dedicated EHS manager at the corporate level and at least one EHS officer for each of the locations/EHS coordinator for units; and ii) appoint corporate level and site level EHS committees.
The Corporate level ESMS to be developed by TTL, will clearly establish the roles and responsibility of the Corporate EHS Manager, location level EHS officers/ Unit level EHS coordinators and will establish the function of the Corporate level EHS committee and site level EHS committees.
Emergency Preparedness and Response
Based on the identified hazards and risks, an on-site emergency response plan (ERP) was prepared for the ISO 14001 certified units in Daman. Regular emergency response drills, including evacuation drills and fire drills, were noted to be conducted for different emergencies as required under the Factories Act. Accordingly, evacuation routes and assembly points have been designated and marked, though potentially hazardous areas were not identified and suitably marked.
For Daman facility, the level of training of staff for fire safety and emergency response was found to be adequate, though the company will ensure training of adequate personnel in fire safety and emergency response at all the operating facilities. The company as part of the corporate ESMS manual shall prepare an SOP for the emergency preparedness and response procedure at corporate level, guiding the development of site-specific emergency response plan including clear guidelines for various scenarios of possible emergencies.
As per the local regulatory requirements, the facilities are required to obtain a No-Objection Certificate (NOC) for fire and which would include provision of fire safety systems such as portable fire extinguishers, fire hydrant systems with dedicated fire water storage, smoke detectors and fire alarms. The company is in the process of obtaining and renewing fire NOC for all its facilities and accordingly, the company will ensure that fire NOC is obtained for all operating facilities as mandated by legal requirements. For the expansion/new facilities the company will ensure that fire NOC is obtained prior to start of operations.
Monitoring and Review
Daman and Silvassa units have a formal EHS monitoring program in place for its operations which is governed largely by the environmental permit requirements and covers KPIs related to ambient air quality, stack emissions, ambient noise levels, workplace noise levels and treated wastewater quality, as applicable as per the permit conditions stipulated by the respective state pollution control boards (SPCBs) or pollution control committees (PCCs).
In addition, water and energy consumption are regularly monitored for internal benchmarking and reporting in selected sites. The company as a part of corporate ESMS will develop a common procedure to ensure consistent practices across all the units, for energy and water consumption benchmarking and developing action plan for improving resource efficiency.
ISO 14001 and OHSAS 18001 certified units of TTL currently maintain records related to incidents, accidents which will be further strengthened through proper incident reporting, detailed root cause analysis and corrective action to ensure such incidents/ accidents are not repeated. The company as part of the corporate level ESMS (ESAP#1) will develop and internal and external reporting and monitoring program with provision for site level internal monitoring, corporate level monitoring and external monitoring from time to time. Accordingly, TTL will report to IFC annually on environmental and safety performance of the operations across all its operational facilities. The same reporting and monitoring protocol will be replicated for the new facilities once they become operational.