Environmental and Social Assessment and Management System: Chenguang has an E&S management system in place certified to ISO 14001, OHSAS 18001, ISO 9001, ISO 22000, British Retail Consortium (BRC) Food Safety Standard, and Current Good Manufacturing Practice (CGMP) by US Food and Drug Administration (FDA), covering all its facilities in Quzhou, Hebei province where the company headquarter (HQ) is located. The company has designated personnel in charge of environmental affairs, safety, equipment maintenance, and human resources, although they are embedded in different divisions of the company and have different reporting lines.
Standard operational procedures (SOPs) on E&S assessment, work safety management, environmental affairs, equipment operations and maintenance are well defined and responsibilities for day-to-day implementation are cascaded throughout employee and position structures. The subsidiaries in Xinjiang and India follow the same procedures as in HQ. Management and technical positions in the subsidiaries are filled with staff that is rotated from HQ thereby ensuring a consistent corporate culture, including the way safety and environment issues are managed.
Corporate Environmental and Social (E&S) Policy: Chenguang has an EHS policy, published on its website, speaking of its commitment to sustainability. Its goals and objectives include the implementation of an environmental management system, fair treatment and protection of workers, and promotion of community development programs. Overall, the policy aligns with IFC Performance Standards requirements and aspires for zero accidents, zero injuries and zero pollution, as well as “Green and Responsible Procurement” in the supply chain. Chenguang tracks policy changes in relevant environmental and social areas and update their own policies accordingly. It published its first corporate social responsibility (CSR) report in 2018 detailing its business achievements, its philanthropic activities, and commitment to continued improvements. The policy and the CSR report have been communicated to workers and stakeholders through company newsletters, company public website and social media channels.
Identification of Risks and Impacts. For each facility built, Chenguang contracts external experts to conduct environmental impact assessments (EIAs) per local regulatory requirements. Based on the EIA and prior to approval to start operations, the facility will have to meet local regulatory requirements upon successful implementation of the proposed mitigation measures. IFC reviewed the EIAs for the Natural Pigment Extraction facility and Stevia Processing Plant in Quzhou and the Natural Pigment Processing Facility in Yarkant and found that the risks associated with the operations were properly identified and mitigation measures adequate. The company has implemented procedures for periodic identification of E&S risks and impacts across all key activities. This is carried out by respective units in charge of environmental affairs, safety management and human resources.
Management Programs, Organizational Capacity and Competency: At the headquarters, Chenguang has designated deputy manager in charge of environment, occupational health and safety, and human resources, respectively. The manager in charge of environmental protection has a background in chemical engineering and has a team of technicians working on maintaining and monitoring emissions and effluent treatment facilities in Quzhou. Similarly, the manager of safety has two full-time safety coordinators working with him conducting safety inspections and training in the 3 plants in Quzhou. Subsidiaries in Xinjiang and India follow the same corporate procedures on safety, environment and HR management. In addition, there are technicians overseeing the environmental equipment at subsidiaries onsite. Energy and resource efficiency is covered by a unit under the Production Equipment and Power Department. Annual efficiency targets are set and implemented by this unit. Subsidiaries report to HQ on incidents/accidents, resource consumption and HR matters.
Going forward Chenguang will be required to appoint a corporate EHS coordinator to oversee ongoing risk and impact identification, IFC’s ESAP implementation and to ensure maintenance of the E&S management system across subsidiaries. This requirement is addressed in the ESAP (task number 1).
Management programs are in place to manage identified E&S risks and impacts, these include specific activities and targets. For example, the company has established safety training, fire and safety inspections, fire drills, hazardous material management, equipment maintenance and emission/effluent monitoring are established. Some of them are more rigorously implemented than others. For example, during the site visit, it was observed that some of the prescribed personal protective equipment (PPE) were not worn despite the signage displayed in the workshop that requires employees to use required PPE. There was very visible dust accumulation on the machinery where dust was identified as one of the major OHS risks in that workshop. This will be further discussed in the relevant section under PS2.
Emergency Preparedness and Response: IFC reviewed Chenguang’s Emergency Response Plan and found it adequately addressed emergency situations common to all its operations onsite, including fire and explosion, chemical spills, electrical shocks, mechanic failures, natural disasters and others. Emergency response training is conducted regularly. Fire drills are conducted annually. Safety unit coordinates fire drills and records all findings and incorporates non-compliances into future drills.
Monitoring and Review: In compliance with Chinese regulatory requirements, Chenguang regularly monitors various environmental parameters, including boiler stack emissions and wastewater quality, noise level and workplace air quality. It also tracks resource consumption including water, electricity, natural gas and coal to improve efficiency. Other indicators that are monitored include waste generation and accident statistics.
Supply Chain Risks: The company has implemented policies and procedures to manage suppliers. These include mapping of all suppliers, risk assessment, and specific requirements in contracts. Cottonseed is the biggest process ingredient of Chenguang’s raw materials, with total procurement in 2017 of 266,484 tons, or 48% of total procured raw material by weight. About 90% of this cottonseed comes from Xinjiang, and 10% from Hebei province. Cottonseed is a byproduct of cotton processing and Chenguang purchases it from cotton processing gins. Rising labor costs in recent years have incentivized massive adoption of machinery cotton picking in Xinjiang, greatly easing labor shortage during the cotton-picking season, and leading to substantial labor and working conditions improvement related to cotton production in this area. Paprika is the second (30%) in terms of weight of raw material processed, with total dried paprika in 2017 amounting to 73,762 tons, which is purchased directly from the farmers, with nearly 20% from Xinjiang, and the rest from India. Dried paprika powder and pellet amounting to 90,477 tons are purchased from other paprika primary processing plants in Xinjiang. Marigold comes the third, with total procurement in 2017 amounting to 117077 tons (21% of total raw material processed). Stevia comes the last, with total processed amount being 10,000-tons of dried pellet in 2017, or 2% of total raw material processed by weight. Stevia are purchased directly from farmers in Jiangsu and Gansu.
In cottonseed, paprika and stevia procurement Chenguang faces a competitive market as there are many other players competing for the same raw material. Therefore, all three commodities are purchased in the spot market at market price. Marigold pellets were exclusively from Yarkant county, Xinjiang, where Chengang purchased directly from the farmers.
Marigold flowers must be processed immediately after harvesting and Chenguang’s processing plant in Yarkant, Xinjiang is the only user of this raw material. Chenguang fosters the marigold growing business in Yarkant by working with local governments, and providing the farmers with seed advance, assistance in fertilizers, and technical extension services. Chenguang signs an Intention to Purchase contract at the beginning of each year with village and town governments specifying the size of marigold growing area and purchase price for fresh marigold flowers, and uses the contracts to plan for procurement and production. The village and town governments in turn coordinate with villagers on annual planting. Farmers appeared to be satisfied with the relationship with Chenguang, as marigold brings higher income compared to alternative cash crops such as cotton. Chenguang has a 12-person technician team in Yarkant and surrounding area, working with marigold farmers from planting to harvest, and in some cases helped double the unit output with better growing technologies. The risks of child labor and forced labor are low since marigold growers are usually small holders with average planting size of 10 mu (or about 0.67 hectare). Farmers hire fellow villagers to help with harvest if extra hands are needed.
Based on the above assessment, IFC concluded that the risks in Chenguang’s primary supply chain are low to medium. Furthermore, the company has implemented appropriate procedures to manage the E&S risks of its primary supply chain, including a traceability system that enables the company to trace each batch of product to its original suppliers.