PROJECT

Projects

Environmental & Social Review Summary

Project Number

38025

Company Name

MARTUR SUNGER VE KOLTUK TESISLERI TICARET VE SANAYI ANONIM SIRKETI

Date ESRS Disclosed

Aug 5, 2016

Country

Turkiye

Region

Central Asia and Turkiye

Last Updated Date

Feb 26, 2017

Environmental Category

B - Limited

Status

Active

Previous Events

Approved : Nov 29, 2016
Signed : Dec 5, 2016
Invested : Dec 13, 2016

Sector

Motor Vehicle Parts

Industry

Manufacturing

Department

Regional Industry - MAS ECA

Project Description

Martur (“Martur” or the “company”- http://www.martur.com.tr), together with its subsidiaries, engage in design and manufacturing of seats as well as other interior parts for passenger cars and light commercial vehicles. The company produces for renowned local and international automotive manufacturers through its facilities located in Turkey, Romania, Russia and Algeria.

The project involves partial financing of Martur’s investment program in Turkey and Romania through IFC’s equity investment in the company (“the project”). IFC considers to have between 5% and 6% shareholding in the company. The project sponsor is Ustunberk Holding A.S. (“Ustunberk Holding” or the “sponsor” - http://www.ustunberkholding.com.tr), which is a leading group of companies supplying high quality components for car interiors to automotive industry for over 20 years, and is majority shareholder in Martur.

Martur’s major subsidiaries include (i) Fompak (http://www.fompak.com.tr)- manufacturing plastics and foam, (ii) Bestal (http://www.bestal.com.tr)- manufacturing metal stamping, tube bending and welding, (iii) Berk Otomotiv (http://www.berkotomotiv.com.tr/)- vehicle conversion, (iv) Indesta Otomotiv (http://www.indesta.com.tr)- purchasing and selling iron plate and wire with or without partial processing for seat of vehicles and; (v) Martur International- covering international operations.

Martur has 7 facilities of its own in Turkey, and 3 facilities under its subsidiary Martur International in Romania, Russia and Algeria. Fompak has 5, Bestal and Berk each have a single facility, all located in Turkey. All facilities in Turkey are located in or cities around Bursa where most of automotive industry in Turkey is present.

The integrated operations of car seat manufacturing include manufacture of foam, fabric as well as plastic parts; manufacturing metal and steel parts (mainly through stamping process), and seat assembly.

For the production of scrim for laminated automotive fabric textile operations are handled by Oteks in the Kutahya integrated facility (close to Bursa) which is another Ustunberk Holding company, not part of Martur. The seat cover production process of Martur includes fabric dyeing, finishing, lamination with foam and seat cover sewing.

Martur produces flexible polyurethane block foam of varying density to be used in flame lamination. Additionally, molded flexible seating foam, with different hardness and density is produced with the help of automatic pouring machines that integrate robots. Fompak, provides plastic parts for car seats as well as other automotive parts such as door panel, sunvisor, headliner etc., produced using plastic injection molding technology.

Metal and steel services which form the seat frame (e.g. sheet metal and tube cutting and forming, tube metal forming and stamping) are provided by Indesta and Bestal each operating within Martur facilities in Bursa.

The seat frame assembly includes cataphoretic coating, robot and manual welding operations. The seat assembly process of Martur ends with assembling all the pieces of front or rear seats to produce a complete car seat for their OEM (original equipment manufacturer) clients. Martur also offers design solutions to its clients in its design offices in France, Italy, Romania, Russia and Germany.

Overview of IFC's Scope of Review

IFC’s environmental and social (E&S) review of this investment comprised visits to Martur offices and facilities in Fompak, Bestal and Indesta in Bursa and Kutahya, Turkey, and in Pitesti, Romania from May 29 to June 2, 2016; and interviews with senior management and operational, technical, legal and E&S team-members - both in the company’s headquarters in Istanbul and at the respective facilities.

The scope of this E&S review included assessment of the company’s environmental, health and safety (EHS) and social management capacity and performance vis-a-vis the requirements of IFC’s Performance Standards (PS), including the company’s E&S management system’s policies and procedures. The appraisal was based on the review of technical documentations provided at each site and the corporate level wherever available, including responses to IFC’s E&S questionnaire, plant’s operational permits, internal and external environmental and occupational health and safety sustainability reports, review of the human resources policies and procedures; review of documents and operational performance related to life and fire safety, resource efficiency (water, energy), emergency response, and social performance.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan

Client Documentation

File Name Actions
PS2_38025.doc