Environmental and Social Policies and Management Systems. Future Group has been managing relevant E&S risks and impacts by meeting legal requirements applicable to all its businesses and the groups efforts in this regard were validated during the appraisal. Therefore, the main EHS emphasis of FCEL has also been focusing on legal and regulatory compliance for all their operations.
The group and some of the subsidiaries have now initiated efforts to develop and implement E&S policies and management systems. At the group level, Environment Care and OHS policies have recently been drafted (still to be reviewed and approved by the groups Board of Directors). Copies of these draft policies were shared with IFC. Generally speaking these policies cover most of IFC PSs requirements with certain areas of improvements identified below. FCEL has not yet adopted any corporate level E&S policies, however, FCEL subsidiaries have already started developing EHS management systems that include such policies. For example, the food park has initiated the development of an Environmental Management, OHS and Food Safety Management Systems, in compliance with ISO14001, OHSAS18001 and ISO22001 respectively. The scope of food processing in this park encompasses activities related to maintaining the cold chain, pulping, IQF (Individual Quick Freezing), making RTE (Ready-To-Eat) products, frozen packing, and banana and mango ripening. Draft procedures related to these activities (e.g. hazard and risk assessment, legal EHS registry, training requirements, monitoring, measurements and evaluation) were shared with IFC during appraisal. These systems, once complete, are scheduled to be independently audited with the expectation that the covered operations at the food park will be certified by the end of June, 2016. The company plans to implement these systems at the pulping operation and then to replicate such systems at all agro-processing facilities which will be located within the food park. At Nilgiris, both facilities (dairy and bakery) have started a gap analysis of their current management system elements against ISO 14001 and OHSAS 18001 requirements and IFC PSs requirements, referencing, for example, IFCs Environmental and Social Management System Handbook for Food and Beverage Processing and WBG EHS Guidelines. This gap analysis should be completed by May 2016, whereupon the company will work to close identified gaps.
As set forth in the ESAP (action #1), the group will finalize its environment and OHS policies. Before their finalization, these policies will additionally be strengthened by: (i) making explicit reference to performance-based requirements based on Indias legal and regulatory requirements, IFCs PSs, applicable WBGs EHS guidelines, and ISO 22001/HACCP for any food processing facilities. In addition, as part of implementation of the policies, the company will (ii) assign a corporate and full-time EHS coordinator at the group, companies and subsidiarys operational level as well as define an accountability framework (e.g. Board of Directors Sustainability Committee); (iii) officially assign a E&S coordinator in each of its subsidiaries; (iv) ensure an EHS communication strategy to all direct employees, subsidiaries workers, primary suppliers, contractors and stakeholders, including an explicit reference of EHS initiatives and performance review on its website; and, (v) develop corporate-level audit mechanism (with both internal and external audits) for assessing performance level of all its subsidiaries, including meeting quantifiable EHS performance targets, including Key Performance Indicators (KPIs).The EHS policies and abovementioned measures will be formally adopted by the FCEL board.
As per the ESAP (action #2), FCEL will develop a corporate level ESMS which will provide the framework under which each of the subsidiaries will develop their own policies and procedures. The ESMS at both corporate and subsidiary level (described below) will cover all elements of IFC PS1, and will be fit-for-purpose and commensurate to the risks and impacts of the operations (e.g. agro-processing, agro-sourcing, logistics and distribution).
The key aspects to be covered in the corporate ESMS at FCEL will include (a) assessment of key environment and OHS risks and impacts that each subsidiary/business (for example, agri-sourcing, food park, and dairy processing) will focus on and manage; (b) additional E&S commitments made at the corporate and subsidiary levels; (c) details on resources for E&S organization; (d) a monitoring and reporting framework, including ongoing review of compliance status of all businesses with respect to corporate EHS commitments and management systems; and, (e) provision for periodic reporting to, and review of, E&S performance by board and senior management.
All subsidiaries will complete an EHS risk assessment and develop and implement procedures and management programs to mitigate and manage the identified risks and impacts. Some of the key elements in each subsidiarys ESMS (as applicable for the nature of their respective operations) will include: (a) Risk assessment and screening of new projects (either greenfield or brownfield acquisitions) to identify any E&S risks or impacts with respect to IFC PSs and legal requirements and preparing a management plan; (b) Life & Fire Safety (LFS) management programs for all facilities;(c) Emergency preparedness and response; (d) Contractor management programs to supervise their compliance with legal requirements and IFC PSs; (e) Pollution prevention processes including solid and hazardous waste management plans; (d) OHS management programs commensurate to the risk posed by the activities; (e) Resource efficiency program with specific commitments on resource efficiency; (f) Monitoring and reporting (internal and external) framework including the key E&S performance indicators for effectiveness; (g) Community grievance mechanism; (h) Roles and responsibilities of all personnel involved; (h) Training plans with roles and responsibilities and budgetary allocation for its staff (permanent and seasonal) and contractors; and (i) Periodic management review.
As set forth in the ESAP (action #2), for the development of the EHS policies, corporate ESMS and business/subsidiary level procedures/management programs, FCEL will engage a qualified consultant (that is acceptable to IFC). Specific timelines will be discussed and agreed as part of the ESAP for (a) finalization and adoption of group level policies; (b) development and implementation of corporate ESMS; (c) development and implementation of subsidiary level ESMS including risk assessment and procedures/management programs. The terms of reference (ToR) of the consultant will also include conducting regular (e.g. bi-annual) reviews based on a pre-determined plan to review implementation progress and effectiveness at corporate and at all subsidiaries. To ensure a cost-efficient approach of this process, Future Group and its companies shall ensure cross-fertilization and mapping of EHS initiatives across all subsidiaries and share that information with the consultant.
Environmental & Social Risk and Impact Assessment. As indicated above, Future Group and/or FCEL have yet to develop such risk assessment procedure for its greenfield and brownfield operations. For the franchised retail operations, considering the size of the stores, the location in leased premises in urban commercial areas and the nature of their activities, no formal environmental and social impact assessment (ESIA) is required. The respective franchisees obtain required regulatory permits and approvals for the stores. Similarly, no formal ESIA is required for the food processing centers and warehouses for agri-sourcing.
For the agro-processing operations under FCEL, especially the food park, such environmental and social impact assessment has been carried out. Following the submission of the ESIA, the environmental clearance has been delivered by the Karnataka States Department of Ecology and Environment on July 28, 2012. Terms and conditions underlying the deliverance of such license included the establishment of an EHS team, implementation of mitigation measures during construction phase (OHS measures, including safety, first-aid, etc.) and operational phase (construction of an ETP, Reverse-Osmosis Plant, solid and hazardous water management and disposal, etc.). Consents for the establishment of the food park has also been received from the Karnataka State Pollution Control Board (KSPCB) in relation to the Water Act (1974), the Air Act (1981) and for the discharge of effluents. During IFC site visit, the food park management provided a comprehensive written progress status of the Terms and Conditions underlying the 2012 Environmental License, including safety standards, fire hydrant system, water and air emissions monitoring, installation of an ETP of total capacity of 500 KLD, rain water harvesting pond, green belt, etc. IFC has validated the presence and efficiency of these measures during its site-visit. Other licenses obtained encompass Food Safety and Standards Authority of India (FSSAI), the electricity connection, and the boiler. There is an ongoing feasibility study regarding on-site composting and valorization (bio-digester) of organic wastes. For Nilgiris dairy processing and bakery operations, these facilities did not go through such E&S risk assessment process as these facilities were established in early 1980, before such legal requirements in India had been established. As set forth in the ESAP (action #2), FCEL will develop and implement such risk screening/assessment procedure of new projects (either greenfield or brownfield acquisitions) in its subsidiaries to identify any risks, and this in compliance with national/state legal and regulatory requirements and IFCs PSs.
EHS Management Plans. As mentioned above, FCEL has not yet established an integrated corporate environmental and social management system which would then apply to all its subsidiaries. This being said, building blocks for such corporate management system already exist at subsidiary level. For the fruit and vegetable agro-processing facility located in the food park as well as Nilgiris facilities, the key EHS programs encompass occupational health and safety, food safety, solid waste management, and effluent treatment. Main regulatory management plans, aside from voluntary standards audit, CAPs and follow-up audits, encompass food safety, provision of safe working conditions to workers, including establishment of OHS committee, use of Protective Personal Equipment (PPEs), solid and hazardous waste management, efficient use of water and energy, collection and treatment of liquid effluents from on-site ETP, emergency preparedness plan, including life and fire safety, and monitoring of ambient and point source air emissions. IFCs appraisal found that i) these management plans in FCEL and its subsidiaries are adequately managed by internal EHS teams in order to achieve compliance with various legal requirements and ii) that the scope of the management plans are commensurate with EHS risks and impacts of each subsidiary operations. This being said, gaps have been identified during IFC appraisal, namely:(i) the need for strengthening the emergency preparedness planning and infrastructure at both food park operations and at Nilgiris, especially due to use of ammonia as a refrigerant;(ii) the life and fire safety system (specifically the fire hydrant system at the food park);(iii) the need to formalize the structure and implementation of EHS procedures and management plans at FCEL as well as all its subsidiaries;(iv) the need to strengthen the effective implementation and documentation of contractor OHS oversight, and the need to implement E&S requirements in the supply chain as applicable to primary suppliers. These gaps will be addressed either directly under one of the ESAP items or through the implementation of the company/subsidiary level ESMSs, discussed above.
Organizations structure and technical capacity. FCEL has not yet assigned a full-time EHS coordinator and/or an EHS team to effectively manage its corporate, and subsidiaries EHS requirements. During appraisal IFC was informed that FCELs supply chain manager is presently assigned for the drafting process of Future Group EHS policies. In addition, during appraisal FCEL was in the process of hiring an EHS manager, however, timeline for such recruitment was not finalized. As set forth in the ESAP (action #3), in order to strengthen FCELs (and its subsidiaries) EHS organization, a full-time EHS coordinator will be recruited. At a minimum, the company will appoint an appropriately qualified (e.g., holding a M.Sc. Degree in Environmental / OHS management) professional experienced in developing and implementing EHS management systems. The assigned EHS manager will be responsible for the development and implementation of EHS corporate policies and systems, and monitoring oversight of the ESMS and program effectiveness at subsidiaries level, as indicated above. FCEL shall consolidate its own EHS organizational chart and strengthen existing EHS teams at the food park operations and Nilgiris facilities.
Sourcing for the groups entire retail operations is centralized and divided into various categories. The sourcing of private label food products, agri-commodities and fruits F&V for all stores of the group has been centralized at FCEL.
Emergency Preparedness and Response. FCELs food park operations and Nilgiris facilities have potential risks associated with emergency situations, such as fires, explosions, uncontrolled hazardous material reactions, unplanned releases of hazardous (e.g. ammonia from the refrigeration system) or non-hazardous materials, bomb threats, and natural disasters, such earthquakes and floods, etc. To respond to such issues, the food park has installed a fire hydrant system for the whole park while fire extinguishers are found in each premise. On-site emergency plan has been drafted (yet to be finalized) in January 2016 to cover ammonia leakage (refrigeration system), fire/explosion (rice and flour mill and dust environment), chemical spillage (on-site diesel storage for diesel generator), natural calamities (storm, flood, and earthquake) and boiler incident. Drills have been conducted at the park since the last 18 months.
Areas of improvement identified at the food park operations during the site visit include:(i) development and implementation of an emergency response plan, (ii) formalization of the emergency team, (iii) marking of evacuation routes, (iv) strengthening the fire pumping system (in order to ensure the hydrant line is pressurized throughout the park), and (v) provision of a fire alarm system and sprinkler systems in case of ammonia leakage. An emergency preparedness procedure exist at Nilgiris facilities. Whereas the dairy processing plant is also using ammonia based refrigeration, no specific mitigation measures have yet been implemented in case of leakage, aside from a recent purchase order for handheld ammonia leak detector. Other emergency response improvements identified include the marking of evacuation routes and improvement of the emergency exits. Furthermore, one of the floors in the bakery facility did not have access to an emergency staircase. As set forth in the ESAP (action #4), FCEL and its subsidiaries (food park operations and Nilgiris facilities) will develop and strengthen its emergency preparedness response plans, including potential ammonia leakages (with handling and storage practices in accordance with industrys best practices, for example, from the International Institute of ammonia Refrigeration (http://www.iiar.org)). All employees and contractual workers will be trained on the updated emergency response plans through appropriate training and drills. The company will also review emergency evacuation preparedness at its facilities, including marking of evacuation exist and route signage, alarm systems, access to emergency exists, provision for control of leakage of ammonia and implement required corrective actions within the timelines agreed with IFC. The updated emergency response plans, sample of training, and mock drills record will be shared with IFC.
Training. Training plans encompassing environmental and occupational health and safety, material safety data sheets (MSDS), food and hygiene, waste segregation, first aid and emergency preparedness were provided for each company and subsidiary. Needs assessment for the preparation of the training plans is aligned with each subsidiarys legal and regulatory EHS requirements and licenses. Going forward, as set forth in the ESAP (action #2), upon completion of the ESMSs at corporate/companies level, in coordination with its respective subsidiaries, FCEL will define a training needs assessment and plan, for IFC review, including center of responsibility and budgetary allocation for its staffs (permanent and seasonal) and contractors at the food processing facilities in order to support effective implementation of their ESMSs.
Monitoring and Reporting. FCEL has not yet defined or implemented a comprehensive corporate and/or company level EHS monitoring and reporting system procedure. However, in accordance with their environmental licenses, FCEL subsidiaries (food park operations and Nilgiris facilities) prepare and submit annual monitoring reports to the Karnataka State Pollution Control Board (KSPCB), "known as Environmental Statement, which cover analysis of parameters, such as ambient air quality and point source air emissions, effluents, noise, solid/hazardous waste characterization, volume, and disposal, energy and water consumption and efficiency, and other EHS relevant aspects. FCEL subsidiaries also report on OHS related accidents to the labor authorities. IFC reviewed examples of these monitoring reports at all these sites. The scope of these reports covers the majority of the required EHS monitoring as included in WBG General and Sector-specific EHS Guidelines; exceptions include lost-time accidents statistics (LTIFR), estimation of GHG emissions, customer and community complaints, primary suppliers and contractors EHS performance. Major customers also undertake third-party audits against industry standards. Ad-hoc inspections from various Indian authorities (e.g. Environmental and Labor Authorities, fire safety) also take place. Based on information provided during appraisal, FCEL and its subsidiaries did not incur over the last three years on any material regulatory penalties, fines or sanctions for contraventions or non-compliance with statutory obligations, nor any reported fatalities at any of its retails and agro-processing operations.
As set forth in the ESAP (action #2) and as part of the ESMS development and implementation, FCEL will develop a monitoring and reporting framework at both corporate and subsidiary levels. The monitoring and reporting framework will describe: (a) key performance indicators (KPIs) on E&S compliance and performance as well as objectives and targets on sustainability(resource efficiency); (b) monitoring processes (e.g. corporate audits, internal/external audits); (c) reporting requirements in specific formats; and (d) process of regular management review for all subsidiaries by senior management. In line with the corporate monitoring and review framework guidelines, each subsidiary will develop and implement their own monitoring and review procedures including a subsidiary level management review. Each subsidiary will specify KPIs to be monitored, monitoring frequencies for all facilities and type of monitoring and the definition of thresholds that signal the need for corrective actions. In addition to applicable legal requirements, the monitoring thresholds will include thresholds specified in the WBG EHS Guidelines (both general as well as sector specific).
Also, a consolidated annual report, either using IFCs Annual Monitoring Report format or the Global Reporting Initiative (GRI) (G-4 Guidelines) will be critical to feed into a review of the implementation and effectiveness of the EHS management system. The above mentioned proposed Board of Directors Sustainability Sub-Committee will have oversight over this reporting process and will inform Future Group and FCELs Board of Directors on EHS performance at corporate, company and subsidiary level.
Stakeholder Engagement Plan. As indicated above, the majority of FCELs operations are located in semi-urban/rural industrial areas. As such, there is no directly affected communities and therefore no requirement for these operations to develop a Stakeholder Engagement Plan (SEP). As set forth in the ESAP (action #2), FCELs subsidiaries will nevertheless develop a Community Grievance Mechanism for all applicable sites, in case of any grievances related to noise and transport. EHS coordinator at FCELs subsidiaries should be assigned as community liaison officer.