Policy and Management Systems. HAC has a Health, Safety, and Environment (HSE) Policy that has been approved by Chairman Elwy Hassan Allam. The Policy will also be adopted by HAH, where Elwy Hassan Allam serves as Managing Director. HAC also has a corporate-level Environmental and Social Management System (ESMS) that comprises ESHS management plans and procedures, which define how to deal with specific risks and impacts. These plans and procedures are also followed by subsidiary companies in Egypt and in other countries.
It is HAH’s corporate policy, as it is for HAC, that its companies’ E&S management systems be certified. In this regard the management system of HAC is fully certified for quality management (ISO 9001), environmental management (ISO 14001), and occupational health and safety management (OHSAS 18001). Certifications were achieved in 2015 and extend to mid-2018. Subsidiaries in Saudi Arabia and Algeria are not certified but are reported to have adopted Environmental Management Plans based on the HAC corporate plan.
Management Program. HAC has developed a series of ESHS management plans and procedures, including an environmental management plan (EMP), Safety and Health Manual, Safety and Health Guideline (which includes OHS requirements for many work procedures), Safety and Health Training Plan, Safety and Health Training Program, and an emergency response plan. The EMP includes broad requirements for spill prevention and response, dust and vehicle emissions control, noise control, site housekeeping, waste management, hazardous materials management, emergency response, reporting, sediment and erosion control, water reuse and management, and chance finds. It also includes requirements for orientation and training, communication, and reporting, but does not include requirements for traffic control. The OHS manuals and materials include detailed procedures for major project tasks, including PPE and safe behavior guides, and detailed training requirements for new hires and new jobs.
IFC conducted a high-level review of the plans and found them generally consistent with the PSs and good international industry practice (GIIP). For individual construction projects, HAC requires the corporate management plans (specifically, the EMP [including waste management, erosion control, etc.], OHS manual and training program, and the emergency response plan) to be modified to reflect site-specific conditions and requirements, and then to be approved by the corporate HSE Manager. The corporate-level plans have enough detail to allow ready modification in response to conditions at individual sites. Site-specific plans have been prepared (or in a few cases at new sites are in the process of being prepared) at 34 of the 38 active sites in Egypt and at all foreign sites. The absence of plans at some sites can be attributed to the rapid growth and expansion experienced recently. The absence of formal plans is at least partially overcome by th
e fact that site HSE managers are all experienced, and many are not new to HAC but have been employed at other sites in the past, and also that many workers were already experienced with HAC practices and procedures. In addition, HSE supervisors and officers receive job-specific and site-specific training appropriate for their jobs. IFC requires that HAH, including subsidiary HAC, implements its management program as designed, so that site-specific environmental and health and safety management plan(s) are prepared before construction begins at all sites. (ESAP #1) In addition, the EMP will include procedures for traffic management, including the requirement for site-specific plans at sites where there could be significant impacts from construction-related traffic or changes in traffic patterns. (ESAP #2)
HAC requires subcontractors to have equivalent management systems and ESHS programs, which must be approved by the site HSE Manager. These are also lagging in some cases, and will be required to be in place before subcontractors begin work. (ESAP #1)
The existing plans and procedures are tailored for construction projects, and cover HAC activities through commissioning. Since HAH will now begin investing in other projects, there will need to be corporate procedures for assessing and controlling adverse impacts at non-construction projects as well, along with requirements for developing project-specific plans and programs for OHS and for major E&S issues. The current EMP could be expanded so it covers non-construction projects, or a separate corporate-level ESMP could be developed to guide E&S management at infrastructure projects. In addition, other plans will be required during initial operations for projects where HAC retains responsibility for commissioning and for some period of initial operations, which can last for a year or more. In these, cases, HAC will work with project owners to determine the most efficient way to proceed, whether to develop ESHS plans and procedures or to modify and adopt owners’ plans. (ESAP #3)
Identification of Risks and Impacts. HAC’s corporate EMP does not include a requirement that site HSE managers review E&S impact assessments that may have been completed by project owners (HAC’s clients) under Egyptian or other countries’ law and which may have included mandatory mitigations and framework E&S management plans. The corporate HSE Manager reported that site managers and site HSE Managers do evaluate site risks and impacts at construction sites, however, and in order to complete site-specific environmental management plans, risks and impacts would necessarily have to be evaluated to some degree. The EMP does not require this before construction begins, although it does require frequent evaluations during the course of construction. In addition, the EMP at present is designed to deal only with construction projects, not infrastructure projects such as are now to be under HAH control. IFC requires that t
he EMP be specific in requiring the client’s E&S assessment to be used in designing site-specific requirements, and when clients have not conducted an assessment, for the HSE manager to conduct an assessment of hazards and risks for use in preparing site-specific plans. (ESAP #4)
The HAH subsidiary constructing the Benban solar project in Egypt is undertaking an E&S assessment for its solar project in accordance with Egyptian law and IFCs PSs. Similarly, the power project in which HAH is acquiring a minority interest is conducting an E&S assessment to meet the same standards.
In relation to land acquisition, as HAH diversifies into infrastructure development, the company may need to acquire land, which may cause involuntary resettlement and/or adverse effects on livelihoods. To address this risk, HAH will include in the EMP/ESMP a policy on land acquisition, resettlement, and livelihood restoration that is consistent with national law and PS5 (ESAP #3). In relation to biodiversity conservation, IFC will require that HAH develop an EMP to include requirements, and appropriate procedures, to protect biodiversity as required by formal or informal impact assessments. (ESAP #2 and #3) In addition, the current EMP, or an equivalent document for infrastructure investments, will need to include requirements for biodiversity conservation in line with PS6 (ESAP #3). Finally, in relation to Indigenous Peoples, IFC will require HAH to include in the EMP/ESMP a policy on indigenous peoples that is consistent with national law and PS7 (ESAP #3).
Organizational Structure and Capacity. ESHS is managed at the corporate level by a team of three: the HSE Manager and two professionals who report to him; an OHS Manager; and an environmental processional whose primary role is to deal with reports and to compile statistics and reports from the various project sites. The HSE Manager reports to the CEO and to the Egyptian, Algerian, and Saudi Arabian operations managers.
Each construction site has an HSE Manager who has to be approved by the corporate HSE Manager. These are permanent HAC employees, many of whom have transferred from other sites when their previous projects are complete. Only experienced professionals are hired as site HSE Managers. They are supported by HSE Supervisors and HSE Officers, who are responsible for day-to-day oversight of environmental and OHS performance. In practice, the Officers’ efforts focus on OHS at most sites, and they are trained accordingly. HAC’s goal is to have at least one HSE Supervisor or Officer per 50 employees, although there is some variation among sites. New HSE managers do not necessarily undergo training in HAC E&S procedures before assuming their responsibilities. Thus, while they may be expert in Egyptian law and in good international industry practice, they may not be familiar with HAC’s procedures and practices. Under IFC’s investment, all HSE managers and E&S professionals will need to receive tra
ining in HAC’s plans and procedures before taking their positions of responsibility (ESAP #5).
The HAC OHS training plan and program require that all staff receive induction training before they begin work and also job-specific OHS training before they begin any new job. They also require refresher training and more informal means of communicating requirements during the course of employment. As these same plans are used by subsidiaries, including foreign ones, staff at subsidiaries’ sites also undergo induction and refresher training.
Emergency Preparedness and Response. The company has an Emergency Response Preparedness Instruction that provides appropriate procedures for responding to emergencies at construction sites, including incidents and accidents that result in injuries, fire, explosion, flammable and toxic vapor release, natural disaster, spills of hazardous material, and civil unrest. The Instruction guides the development of site-specific emergency plans at construction sites. The Instruction will need to be modified for infrastructure projects, or an equivalent Instruction will need to be developed. (ESAP #3) As noted above under PS1, not all site-specific plans are in place at present, even at sites where construction is well underway. This will need to be addressed as per ESAP #1.
Monitoring and Reporting. HAC’s EMP calls for periodic audits of each project’s management systems and practices, and all projects are subject to a formal E&S audit by internal resources at least every four months, with auditors coming from both the corporate HSE Department and from other HAC projects. In addition, there are much more frequent partial inspections and observations, as every site in Egypt is visited by the corporate HSE Manager or the OHS Manager at least once a week. Site HSE managers send informal reports to the corporate HSE Manager every day and formal reports on a weekly and monthly basis. A wide variety of OHS statistics are maintained and reported, including hours worked, fatalities and serious injuries, lost-time-incidents, and near misses