Environmental and Social Assessment and Management System
MS-Pharma facilities are certified under Good Manufacturing Practice (GMP), system for ensuring that products are consistently produced and controlled according to quality standards, from several authorities. The UNP plant holds GMP certifications from 26 national authorities, including Jordan, all MENA countries, and EU while the MSI plant is certified by Jordan and Saudi Arabia with plans to be certified by EU and US. The El Kendi plant is certified in Algeria, Sudan, and Libya with plans to obtain certifications from other MENA countries. The MS Pharma Injectable plant in Turkey follows GMP provisions in accordance with WHO and EU GMP regulations. All tasks are established and documented for each technical and other personnel working in the plant.
MS-Pharma does not have an Environmental and Safety management system (ESMS) at the corporate level. Jordan operational facilities work under a framework EHS manual covering general provisions on safety (e.g. risk classification, personal protective equipment (PPE), training, fire prevention, injuries reporting, etc.) and environment (e.g., waste disposal, treatment of wastewater, cross contamination prevention). The El Kendi plant does not have an ESMS but implements (GMP and standard operating procedures, mainly covering product quality, engineering and maintenance, quality assurance and control, research and development operations, validation, and warehousing. MS Pharma Injectable plant in Turkey does not have an ESMS but as part of its GMP and ISO 9001 certifications have environmental and social programs, mainly covering, safety, environmental monitoring plan, accident/incident reporting procedure, firefighting equipments procedure, workplace measurements (noise, vibration, lighting and air quality) procedure, industrial waste management and plan, waste treatment unit operation instruction, hazardous and nonhazardous wastes management plan. The group is in the process of reviewing the EHS manual for UNP and MSI to achieve ISO 14001 and OHSAS 18001 certification (planned for 2016 for UNP) and is in the early stages of developing an ESMS for El Kendi. As outlined in the ESAP (item #1), the group will develop a robust corporate ESMS framework, including overarching Environmental and Social Policies and procedures, in line with ISO 14001, OHSAS 18000 standards and IFC PSs provisions and requirements, and will ensure that individual operational facilities are aligned with this framework. Given MS-Pharma plans to expand its operations in other countries, the group will ensure its corporate ESMS will be up to date with the group development and, if relevant, will include new relevant plans and procedures (e.g., land acquisition plans, chance find procedures, biodiversity management plans, etc.).
MS-Pharma complies with all host country requirements regarding its operations, including requirements to undertake social and/or environmental impact assessments of new developments (e.g. El Kendi expansion, UNP, Saudi Arabia plant) where applicable. As noted, the group strategy is to achieve growth by mergers and acquisition of existing companies/facilities rather than constructing new plants. New facilities construction included in the group short term plans is located either in industrial areas promoted by local government agencies or in mix zones (urban and light industry) and will likely not be required to develop an environmental and social impact assessment (ESIA); however, if required, MS-Pharma will develop such a study according with national requirements and IFC PSs As listed in ESAP (item #2), the group will develop a standard procedure and terms of reference for any such ESIA. Furthermore, MS-Pharma will establish EHS and social principles, based on IFC PSs and applicable World Bank Group (WBG) EHS Guidelines (General, Pharmaceuticals and Biotechnology Manufacturing), to assess risks and potential impacts during the due diligence phase on prospective acquisitions and/or new plant development and, if relevant, develop an action plan to bridge identified gaps.
Currently, unarmed security guards directly hired by the plants provide security at each operational site except in MS Pharma Injectable plant in Turkey were the security operations are outsourced to external security provider company; their main function is to regulate entrance and access to the facilities. For future acquisition, as outlined in ESAP item # 1 and 2, MS-Pharma will carry out a security risk assessment and, if necessary, develop a detailed security management plan in line with recognized international principles: Voluntary Principles on Security and Human Rights.
Organizational Capacity and Competency
At the corporate level, the group has appointed EHS dedicated to oversee EHS and Occupational Health and Safety (OHS) issues and each production facility does have dedicated personnel to oversee EHS/OHS matters. At UNP and MSI plants, EHS/OHS functions are grouped under the quality department and are coordinated by one supervisor, holding a national certification. At the UNP plant, the supervisor receives input from each of the main four divisions by a designated representative holding a relevant certification. In El Kendi EHS matters are overseen by four officers and one supervisor that reports to the manager. MS Pharma Injectable plant in Turkey, all EHS/OHS issues are outsourced and managed by two consulting companies, EKO TREND in charge of all the environmental and social issues, and PAROLA OSGB in charge of all OSH related issues. Two specialists (environmental and HS) visit the plant once per week, and they are reporting to the in-house quality assurance manager. The recently appointed EHS coordinator at MS-Pharma is providing EHS/OHS support and guidance for the group development and will ensure individual operational plants and/or activities in each country of operations are aligned and compliant with corporate principles, procedures, and standards outlined in the newly developed ESMS.
MS-Pharma has a corporate HR team consisting of one director and three additional people that oversee activities at operational sites. In addition, each site has its own HR team, structured according to the size of operations (e.g., at MSI and at MS Pharma Injectable plant in Turkey one person is responsible for HR while UNP there are six people in the team and El Kendi has two). Corporate social responsibility falls under the strategic planning department with its own department head in Jordan while at El Kendi is under the strategy and communication department that reports directly to the corporate team.
Management Programs
MS-Pharma is in the process of formalizing management program at the corporate level to oversee individual plants, contractors, and primary suppliers’ performance and to develop improvement measures and actions that address identified EHS/OHS issues. As outlined in ESAP item #1, MS-Pharma will develop and formalize, as part of its corporate ESMS, specific procedures and standards for individual plants EHS performance, auditing of contractors and main suppliers, and improvement measures. Furthermore, the group, as indicated in the ESAP (item #3) will conduct a gap analysis at each production plant, existing or to be acquired, and develop a detailed action plan, including required measures and deadlines, to bridge identified gaps.
Emergency Preparedness and Response
In accordance with local regulations, MS-Pharma maintains fire safety equipment at its facilities based on the nature of the risk involved. The fire system at visited facilities include portable fire extinguishers, fire hydrant system with dedicated fire water storage (UNP, El Kendi, MS Pharma Injectable plant in Turkeys), and sprinklers. Smoke detectors and alarm systems were observed to be installed at the visited facilities. However, at the UNP plant in Jordan a Civil Defense audit has identified the sprinkler system in need to be updated according to new local regulations. As outlined in the ESAP (item #3), MS-Pharma will carry out an assessment of all its facilities emergency preparedness and response plans to identify gaps with local standards and PS1 requirements and, if necessary, develop an action plan to bridge identified gaps. On-site emergency response plans have been developed in Jordan. Accordingly, potential hazardous areas have been identified and evacuation routes and assembly points are determined. The plans identify emergency scenarios (e. g., fire, electric shocks, bodily harm, chemical spills, etc.), identified required actions, responsibilities and drills schedule. However, the UNP plans are partially incomplete as some of the required information (e.g., contact numbers, team qualifications, etc.) is not reported in the relevant documents. Furthermore, no formal emergency plans have been developed at the El Kendi. At MS Pharma Injectable plant in Turkey, a dedicated emergency response plan is in place containing the scope of fire and chemical spill either hazardous or non-hazardous. The emergency response plan, drills and trainings are supervised OHS specialist who work as an outsource consultant (Parolagrup) www.parolagrup.com. Some minor improvements are needed at the Laurus plant, regarding the provision of spill kits and secondary containments and the review of emergency exits which will be addressed as part of the gap analysis of facilities under ESAP item #3. The company, as part of its ESMS as outlined in ESAP item #1, will develop corporate procedures and standards, in line with local and PS1 requirements, covering emergency procedures at all its plants and will ensure that operational sites are compliant with such provisions.
Monitoring and Review
Operational sites have their own monitoring and reporting program in place in accordance with local regulatory requirements and GMP standards. The program covers regulated emission, production areas parameters (e.g., temperature, humidity, differential pressure, noise at workstations, etc.), and waste parameters and falls under the responsibility of the plant quality control manager. In Jordan, internal audits are conducted by each department general safety, emergency preparedness and firefighting issues. The information is reported to the quality assurance manager that then reports to the plant general manager. External audits are carried out periodically by third party certification bodies and regulatory authorities as part of required certification/compliance protocols. In Algeria, internal audit follow GMP practices; EHS/OHS issues are reported to be audited internally but no formal procedure or reporting has been established. MS Pharma Injectable plant in Turkey monitors parameters of relative humidity, pressure and temperature constantly through the building management system and TSP (total suspended particles) regularly as per GMP requirements. A motion detection system were also installed in the plant for energy consumption reduction program. Noise and illumination measurements are done annually and found compliant as per Turkish regulations. A hearing protection program will be in place to cover all MS pharma affiliates. As indicated in the ESAP, MS-Pharma corporate ESMS (ESAP Item #1) will include a monitoring and review procedures and plans to ensure its operations are compliant with both local regulations and WBG’s EHS guideline values. The plan will cover benchmarks and specific key performance indicators, internal monitoring procedures, schedule, and standards, reporting procedures and review mechanisms to correct identified gaps. Monitoring thresholds will be consistent with those referenced in the applicable WBG EHS Guidelines (General, Pharmaceuticals and Biotechnology Manufacturing).