Human Resource Policy and Management
Toni’s Human Resources (HR) policy and procedures, which were upgraded as part of a prior investment with IFC, include aspects related to equal opportunity employment, recruitment, employees’ conduct, employment regulations, salaries, disciplinary code, employees’ grievances, and performance management. Toni’s s HR manager is responsible for ensuring Toni’s compliance with Ecuadorian laws and regulations affecting all employees including contractors. Toni’s HR policy is aligned with IFC PS2 requirements stating that Toni will not use forced labor, whether in the form of prison labor, indentured labor, bonded labor or otherwise and will only hire employees who meet local minimum age requirements. This policy and its procedures are communicated to all employees. Toni’s HR practices are also applied to Topsy, PESA, Dipor, and Codenase.
Currently Toni Corp combined operations (Toni, Topsi, PESA, Dipor, and Cosedone) have approximately 3500 employees of which 80% are operative and 20% are administrative. Toni and Topsi combined have 799 direct employees (22 %), Dipor and Cosedone have approximately 2,227 employees (62%), PESA has 584 employees (16 %.) Once operational, the Aurora plant anticipates having 799 permanent workers (80% male and 20% female.) For the construction phase, the Aurora plant has 128 contractor workers.
Worker’s Organizations
Even though Toni employees have right to freedom association, currently its labor force is not unionized. All PESA employees and 35% of Dipor employees are organized in workers company’s committees. Toni and Topsi employees are organized in self – guided employee committees (22 %.) There is an overall positive labor climate at all operations.
Non-Discrimination and Equal Opportunity
The HR policy also includes provisions relating to non-discrimination and equal opportunity, wages and benefits and occupational health and safety. Toni is an equal opportunity employer that extends equal employment opportunity to all applicants and its selection decisions are merit based.
Retrenchment
During 2014 and until January of 2015, Toni retrenched approximately 230 employees. This process, as confirmed, was conducted in according to the labor Ecuadorian requirements. It is not anticipated that additional retrenchment will take place as part of the project.
Protecting the Work Force
The minimum hiring age of its direct workers and following national laws, is 18 years old. All Aurora plant contractor’s employees are also older than 18 years old. Some of Toni’s suppliers have children younger than 18 years old working with their parents after school but in work that would not be considered harmful child labor. However, as indicated in the ESAP, Toni will develop and establish a systematic procedure to confirm that there will not be presence of harmful child labor in its supply chain. The procedure will map out its supply chain, monitor, reconfirm t
here is no child labor and as needed, it will establish prevention/mitigation measures. Typically, in Ecuador the main concerns of child labor rely on the banana plantations, flowers production, bricks production and gold mining.
The working periods at all plants are divided in two shifts of twelve hours, four days of work with two days off. Under this arrangement the Company pays overtime after 8 hours of work as established by the Ecuadorian labor law. It is anticipated that this same working shift will be adopted at the Aurora plant.
As part of Toni’s first investment with IFC, the company developed and established an internal workers grievance mechanism including the proper channels of communication, conflict resolution mechanism, record tracking, and feedback response.
Eighty percent of the labor force used in the construction of the Aurora plant come from Guayaquil and nearby areas and the remaining 20% comes from Quito. As indicated in the ESAP, Toni will provide details to IFC related to the house accommodations conditions of the 20% personnel that comes from afar and as needed it will include improvement actions to comply with the IFC requirements related to workers accommodations.
Occupational Health and Safety (OHS)
Toni has an established system to manage the risks of its operations, such as noise reduction measures, fall prevention measures at milk unload areas, chemicals spill prevention and double containment, etc., seeking compliance with Ecuadorian and IFC OHS requirements. It has developed and implemented OHS risk prevention plans identifying work related risks, workers exposure to hazardous agents and the need for protection. The operations have an OHS committee and conducts daily safety talks. In addition, it also conducts workplace monitoring and periodic audits as well as statistical assessment of the accidents and injuries to identify applicable preventive/protective measures to reduce accidents rates; reporting of key performance indicators; and when needed establishes corrective actions to comply with local and IFC environmental and labor requirements.
Toni Corp accident/incident statistics indicate that even though there have not been fatalities, the company is enhancing its programs to reduce the number of accidents such as falls, ergonomic affections, etc. It is anticipated that for the operation phase of the Aurora plant, given the updated and automated operation along with the training and OHS systems to be established, the number of potential accidents will be further reduced. It is worth noting that the OHS program established for the construction of the Aurora plant is effective since there have not been any significant accidents during construction activities to date.
Toni Corp has an occupational medical doctor in charge of the assessment of the overall and occupational health of its employees, it conducts periodic check-ups and along with the health and safety manager determine the
best workplace conditions for the workers of all its operations as needed. As part of this project and as indicated in the ESAP, Toni Corp will complete an assessment of the ergonomic conditions of all its operations and the hearing of its workers to further reduce these impacts; and as appropriate it will implement corrective measures.
Toni will extend the above mentioned programs to the Aurora plant. While operating, and as the plant is been designed, Toni will focus its attention to the prevention of risks related to work at heights, work with live power lines and equipment, fire, exposure to chemicals, etc.; and make compulsory the use of PPE (i.e., ear protection when workers noise exposure is above 85 dB (A), safety helmets, safety goggles, mechanical protection gloves, safety shoes, welding masks, full-body harness, etc.) All personnel exposed will be informed of the hazards and activities associated with use of chemicals (e.g., paints, solvents, glues, etc.). Working areas greater than 2 m high will be protected by handrails, guarding and/or appropriate fall protection equipment; hoists, slings, chains and other lifting devices will be inspected prior to use and verified to be in adequate condition. Only properly trained and qualified personnel will be authorized to work with and handle electrical equipment.
Additional safety measures will include equipment periodic maintenance and installation of enclosures and buffers to ensure noise levels below 85 dB (A); availability of portable gas detectors to identify potential leaks and prevent accidents, and of fixed O2 detectors in closed zones. It is anticipated that the Aurora plant will have designated walkways, stairs, ladders, roads or other access ways when entering or exiting work locations. They will have appropriate warning signs, barricades or barriers for all potentially hazardous conditions (e.g., open pits, missing handrail, chemical spill, traffic movement, etc.) Powered vehicles, including forklifts and personnel lifts will be always operated by trained and authorized personnel only. All accidents/incidents as well as the identification of unsafe conditions and acts will be reported to the division manager or supervisor immediately. All incidents will be investigated to determine the underlying causes and contributing factors of the incident and corrective actions will be implemented to prevent the recurrence of similar incidents. The results of investigations will be shared with all site workers, and other facilities that have potential for a similar incident.
Toni will also ensure that all workers maintain good housekeeping across the facilities at all times. Exits, aisles and stairs will be kept free from obstruction, as well as access to fire extinguishers, hoses, valves and hydrants. Tools, electrical cords, and hoses will be stored properly when not in use. No one will be allowed to work if their ability or alertness is impaired due to fatigue, illness, a
lcohol or drugs.
When operating, the plant will have emergency response procedures in place and the company will conduct emergency response training for all employees as well as contractors and visitors. Its emergency response team will consist of a team leader, firefighters and auxiliary firefighting team available 24 hours per day, and a fire truck driver. It will conduct quarterly emergency drills and it will have access to hospital with ambulance. The plant will install a firefighting prevention/response system including 2 water tanks with capacity of 30 m3each; one jockey pump, and electric and diesel firefighting pumps; firefighting hydrants; monitors; deluge valves covering the entire production area. It will also have emergency prevention equipment in the ammonia storage and refrigerating systems, such as leak detectors (indoor areas), preventive ammonia leak detectors maintenance, secondary contention, proper warning signs and emergency response equipment. In addition, the new plant construction has been designed in accordance with NFPA 1 and 101 standards for fire protection, and NFPA 70 (ref. Electrical Code). It will also have its corresponding emergency response and preparedness plan covering all emergency scenarios and risks, copy of which will be submitted to IFC as indicated in the ESAP.
PESA also has overall good OHS systems. All personal is required to use PPE; the plant exhibits excellent housekeeping, all areas are properly marked, and the plan has safety rails installed. The plant also has a comprehensive fire prevention system which is checked in weekly basis. All grinders are enclosed thus significantly reducing noise and all equipment movable parts are also enclosed. The company has an emergency response plan and personnel properly trained to response 24 hour per day.
Supply Chain
Toni sources its milk from 180 milk producers located in the Ecuadorian northern and southern coastal areas and central and austral sierra areas. It currently buys a total of 180,000 lt/d of milk and with the Aurora plant in operation it anticipates buying 400,000 lt/d of milk. Currently, it acquires 50% of the milk, by purchasing directly, from approximately 150 producers; 40% from purchases from six intermediaries; and the remaining 10% from its own four milk collection centers (“centros de acopio”) which in turn are supplied by approximately 30 small producers. Forty five of all milk suppliers provide exclusively to Toni and the remaining 55% also sell to other buyers.
Among the several aspects considered by Toni to satisfy its additional milk demand it will establish a program to help milk producers to increase their current average milk production from approximately 3,000 liters / hectare / year and one cow / ha to 8,000 liters - 10,000 liters / hectare / year and 4 - 5 cows/ha. With the support of Simpleca, Toni has begun promoting an environmentally friendly production alternative that links trees - pasture -
animal, to generate an ecosystem that benefits both, environment and human beings, through the overall improvement of milking techniques and grass irrigation methods among others. Currently it is actively working of 10 farmers who have committed to improve their practices. In addition, it will look to obtain the certification of good manufacturing practices for its 4 milk collection centers.