PROJECT

Projects

Environmental & Social Review Summary

Project Number

36301

Company Name

SAGAR CEMENTS (R) LIMITED

Date ESRS Disclosed

Jun 4, 2015

Country

India

Region

South Asia

Last Updated Date

Jan 6, 2026

Environmental Category

B - Limited

Status

Completed

Previous Events

Approved : Sep 14, 2015
Signed : Jan 8, 2016
Invested : Mar 23, 2016

Sector

Cement

Industry

Manufacturing

Department

Regional Industry - MAS Asia & Pac

Project Description

The investment under consideration (“the project”) is a long term debt investment of up to INR 2 billion (US$33 million equivalent) in BMM Cement Limited (“BCL” or the “company”). The proposed IFC investment is for refinancing BCL’s existing debt and supporting additional improvement capex and long term working capital requirements in the company.

BCL owns and operates an integrated 0.95 million tons per annum (MTPA) cement plant at Gudipadu village, Yadiki Mandalam, 25 km from Tadipatri, in Anantpur district of the state of Andhra Pradesh, India (“the plant”). Construction of the plant commenced in 2009 and it was commissioned in January 2012. The plant has vertical roller mills for coal crushing and raw meal preparation, a rotary kiln with a 6-stage pre-heater and pre-calciner, horizontal grate cooler and a ball mill for clinker grinding. The plant also has 2 rotopacker lines and two bag loading machines. The plant also has a coal based captive power plant (CPP) of 25 MW, which was commissioned in August 2013. The staff and many of the workers stay in the colony adjacent to the plant.

The shareholders of BCL have entered into an agreement for transfer of BCL’s ownership to Sagar Cements Limited (“Sagar” or the “Sponsor”), one of the cement manufacturing companies in South India with a capacity of about 2.75 MTPA, located in the state of Telangana. Sagar has; (a) 2.25 MTPA capacity integrated cement plant (with a captive limestone mine) in Mattampally village, in Nalgonda district of Telangana; and (b) 0.50 MTPA cement grinding plant (with a captive limestone mine) in Peddaveedu village in Nalgonda district of Andhra Pradesh. After the proposed change of ownership, BCL will become a subsidiary of Sagar. IFC financing will be subject to the transfer of ownership and completion of all regulatory formalities related to the transfer of ownership.

BCL has applied for a limestone mining lease over an area of 1,123 acres located within 2 km from the plant boundary. The mining lease is currently in final stages of approval by the concerned government department. To date, the BCL plant has been operating intermittently, at less than 30% of the installed capacity with purchased limestone from nearby areas/mines and is manufacturing both Ordinary Portland Cement (OPC) and Blended cement. With the acquisition of the company by Sagar and granting of the mining lease, the situation is expected to see a turnaround and the plant is to operate at full installed capacity in the near future (subject to market demand and business needs).

The plant and mine are both located in Gudipadu village, with the village being located at 2.2 km from the plant and 700 m from the mine boundary. There are two other cement plants in the same area (i.e. within 10 km), which are owned by Penna and Ultratech respectively.

As the investment is for a defined use of proceeds i.e. refurbishment of the plant, increase in working capital and refinancing of existing debt, IFC’s environmental and social (E&S) appraisal as described in the following sections focuses on operations of the plant within the context of the broader approach by Sagar for E&S management by the sponsor.

Overview of IFC's Scope of Review

IFC’s review of this proposed investment consisted of appraising technical, environmental, health and safety (EHS) and social related information submitted by the plant including: (a) EHS policies and procedures; (b) Human Resource (HR) policies and records; (c) environment impact assessment (EIA) report for the plant (dated 2008) and the mine (dated 2013); d) Livelihood restoration plan for the persons/families impacted by the land purchase for the mine (dated 2015); (e) land related documents; (f) environmental monitoring reports; (g) health and safety performance data/performance of the plant/mine; (h) corporate social responsibility (CSR) activity details; (i) relevant and applicable permits/licenses and approvals; (j) contractor management systems and practices and other relevant documentation; and (k) documents relating to Sagar’s operations - HR policies, Integrated Management Systems policies, procedures and management programs, EHS monitoring reports, copies of basic licenses and permits.

The appraisal included site visits in January and April 2015 to; (a) Sagar’s cement plant, grinding unit and mines in Nalgonda district of Telangana; (b) BCL’s plant and proposed mine in Gudipadu village, Yadiki Mandalam, in Anantpur district in state of Andhra Pradesh. The purpose of visiting Sagar’s plant and mines was to understand the EHS and social management systems and procedures followed by the Sponsor, which are expected to be extended to the plant in the near future. During the appraisal, discussions were held with Sagar’s senior management and management staff including the Assistant General Manager (AGM)- HR, General Manager – Mines, Assistant Vice President (Process and Quality Control), Safety Officer, Deputy Manager (Projects), Vice President (VP) and Chairman; and at the plant level: VP (Manufacturing), HR Manager, Safety Officer and Mines Manager.

IFC’s review considered EHS risks and impacts in development and operation of the plant, environmental and social management plans for this project and gaps, if any, between these plans and IFC requirements. Measures included in the management plans and, where necessary, corrective measures intended to close these gaps within a reasonable period of time, are summarized in the paragraphs that follow and in the agreed Environmental and Social Action Plan (ESAP) disclosed along with this review summary. Through implementation of these management plans and the ESAP, the plant is expected to be operated in accordance with Performance Standards objectives.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan