PROJECT

Projects

Environmental & Social Review Summary

Project Number

36221

Company Name

AXION ENERGY ARGENTINA S.A.

Date ESRS Disclosed

Feb 24, 2016

Country

Argentina

Region

Latin America and the Caribbean

Last Updated Date

Jun 11, 2022

Environmental Category

B - Limited

Status

Active

Previous Events

Approved : Apr 1, 2016
Signed : May 6, 2016
Invested : Aug 25, 2016

Sector

Oil Refineries

Industry

Manufacturing

Department

Regional Industry - MAS LAC

Project Description

The Axion refinery is located at the port of Campana by the Parana River, 75 km from Buenos Aires city in an area of approximately 130 hectares. The refinery is located at the northeast of Campana, in a designated industrial area Campana is a mid-size city (some 94,000 inhabitants) in a moderately populated industrial zone outside the Buenos Aires metropolitan area. IFC is considering a loan to support to expansion of the refinery (the project); further details are provided below.

The refinery, designed to process mainly heavy crude (only 20% of light crude), has a total refining capacity of 90,000 barrels per day (BPD) and produces a wide range of products, such as gas oil (37%), mogas (27%), fuel oil (12%), aviation fuels (jet fuel 7%), coke (7%) and others (10%) (i.e., liquid petroleum gas (LPG), chemical and petrochemical products.) Gas oil and mogas are mainly sold in the retail market; in addition to transportation companies, industries, farming business and commercial companies in general. Fuel oil is largely used for power generation while jet fuel, used for aircrafts, is sold in the two Buenos Aires area airports, as well as in Córdoba (Argentina). Intermediate fuel oil is generally supplied to cargo vessel, cruisers, and the fishing fleet in key ports of the country. Within premises, it stores raw materials and finished products.

Axion’s main operation units include (a) atmospheric distillation which is the first crude oil distillation step, (b) vacuum distillation which complements the previous distillation, (c) delayed coking which processes the bottoms of the vacuum distillation tower and of the primary fractionation of the catalytic cracking unit, (d) catalytic cracking which cracks the outputs from the vacuum distillation and catalytic cracking unit into diesel, high octane gasoline, liquefied petroleum and a slurry used as feed in the delayed coke unit. Other operation units include the virgin naphtha and coke naphtha hydrotreaters which prepare the naphtha for further treatment in the naphtha reformer to produce high-octane naphtha, propane and butane. In addition, the refinery also has a solvents plant, a middle distillates treater, and a lubricants blending plant.

Axion has several storage tank farms for the storage of crude, and intermediate and end products of the process, The total storage capacity of 400,000 m3 is achieved with 74 storage tanks, all of which having double containment to accommodate more than 110% of the tank volume. It also has 12 tanks (bullets and spheres) for LPG storage with a total capacity of 2 million liters. The coke produced is handled and stored in an open storage area from which it is loaded into trucks or ships through an enclosed conveyor.

Axion’s 90,000 BPD crude oil is currently supplied by a 22-inch, 166 -km-long pipeline connecting the cities of Campana and Brandsen where a crude terminal is located. In Brandsen, this pipeline connects with the main pipeline between Puerto Rosales (Bahia Blanca) and La Plata (part of the Buenos Aires metropolitan area) which is also used by others. Additionally, Axion has three terminals for product dispatch located in (a) Campana and (b) Galván (close to Bahia Blanca), both in Buenos Aires Province, and (c) San Lorenzo (close to Rosario), in Santa Fe Province.

The refinery transports about 60% of its end-products by ship and has approximately 700 loading/unloading operations per year. For the remaining 40%, it has a dedicated unit in charge of the distribution of end-products by truck. This unit operates 24 hours a day and 365 days a year and transports gasoline, diesel, jet fuel, fuel oil, biodiesel and bioethanol. It has a fully automated system with eleven loading islands; four of them for bottom loading and the rest for top-loading.

For its operation, the refinery requires industrial water, vapor generation, electrical energy and compressed air. It satisfies its cooling water needs with water from the Paraná River, which after being used, is returned back to the river ensuring it has not had any contact with the process. Five 300,000kg/hr boilers satisfy the steam demand, three steam turbines generate approximately 18 MW electric power, and sources 12 MW from the main grid to complement its energy demand. The process also requires hydrogen which is generated at the naphtha reformer unit and also provided by an external hydrogen producing plant located on Axion premises and owned by Air Liquide of Argentina.

The proposed project, which will be built within the boundaries of the refinery, aims to expand the refinery’s crude processing capacity (increase diesel production in approximately 1,200,000 m3/year and gasoline in 650,000 m3/year) as well as reaching a higher conversion (i.e., extracting more valuable products out of a single crude barrel); and producing ultra-low sulfur diesel and gasoline. Thus, it will increase the throughput from 90,000 BPD to 120,000 BPD by installing an additional delayed coker and increasing the capacity of some of the operation units. In addition, Axion will install (a) combined naphtha and diesel hydrotreaters to treat the naphtha and distillate streams from the expanded coker, and catalytic cracker units, and produce 10 ppm sulfur gasoline and diesel; (b) a sulfur recovery unit along with its corresponding sour water stripper; (c) sour gas scrubbers, for the existing and new refinery fuel gas streams; and (d) an amine regeneration system.

As part of the proposed project, Axion will also (a) increase its storage facilities and upgrade the loading capacity to accommodate the additional products and intermediates volumes; (b) increase crude reception and product delivery facilities for additional volume; (c) increase the external electrical supply by adding an additional 60 MVA to the existing internal/external electrical power supply; (d) install a second cooling water tower to complement the existing cooling water system; (e) upgrade the effluent treatment facilities; and (f) increase hydrogen production. In addition, it will also install a new flare system and associated equipment to handle additional loads to the flare from the new units; a new acid flare which collects the discharges from the fuel gas system complex will be attached to the main flare. A new air system will be also built, replacing the existing one.

The fuels sold via retailing are marketed through a network of 71 service stations operated by Axion and 468 operated by third parties. The majority of the retailing stations also have a convenience store. For this operation, Axion also has developed EHS and quality procedures and controls. As part of the project, Axion is incorporating approximately 108 new service stations, mostly managed/owned by third parties. These additions will be completed under an evaluation process of environmental safety and equipment integrity.

The additional 40,000 BPD of crude required by the refinery as a result of the expansion will be supplied by pipeline, requiring an expansion of the main pipeline currently under analysis by YPF. As indicated in the ESAP, Axion will inform IFC the potential EHS impacts and mitigations of the additional crude supply.

Overview of IFC's Scope of Review

IFC’s appraisal involved the review of Axion Energy’s (Axion, or “the company”) environmental, health, safety (EHS) and social performance against Argentinian legal requirements and IFC Performance Standards (PS); desktop reviews of project reports, policies, and procedures; and site visits to its operations in July, 2015. The information collected was complemented with information obtained during interviews with corporate and plant level EHS and social staff as well as local representatives.
IFC’s appraisal considered environmental and social management plans for the project and gaps if any between these plans and IFC requirements. Where necessary, corrective measures intended to close these gaps within a reasonable period of time are summarized in the paragraphs that follow and in the agreed Environmental and Social Action Plan (ESAP) disclosed in this review summary. Through implementation of these management plans and the ESAP the project is expected to be designed and operated in accordance with Performance Standards objectives.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan

Client Documentation

File Name Actions
PS3_36221.doc