PROJECT

Projects

Environmental & Social Review Summary

Project Number

36116

Company Name

KEY SAFETY SYSTEMS MACEDONIA DOOEL

Date ESRS Disclosed

Feb 11, 2015

Country

North Macedonia

Region

Europe

Last Updated Date

Jun 12, 2021

Environmental Category

B - Limited

Status

Completed

Previous Events

Approved : Apr 7, 2015
Signed : Jun 10, 2015
Invested : Jun 29, 2015

Sector

Industrial Machinery

Industry

Manufacturing

Department

Regional Industry MAS LAC & EUR

Project Description

The project involves a loan of up to EUR 8 million to finance Key Safety Systems (“KSS” or “the company”) airbag cushion production plant in Macedonia. KSS is a global leader in the design, development and manufacturing of automotive safety-critical components and systems including inflators, airbags, steering wheels and seat belts. The company’s products are featured in more than 300 vehicle models produced by over 60 customers worldwide. The company is headquartered in Michigan, United States and has a global network of 29 sales, engineering, and manufacturing facilities.
The company plans to relocate the production of airbag cushions from Romania and Mexico, to Kichevo, Macedonia so as to reduce inventory and freight cost and provide flexibility for European Union customers. Both plants in Mexico and Romania will continue to produce airbag modules and will utilize the areas made available from the cushion assembly toward new product lines.
KSS has already rented and renovated a facility in an existing light industrial area in Kichevo for establishment of a temporary plant i.e., the brownfield operation. The intention is to commence operations at this facility in January 2015 and once the greenfield development as referenced below is complete, this facility will be closed and all activities transferred to the new facility i.e., the greenfield development. The existing industrial area where the brownfield plant is located is around 200 m distance from the nearest residential area in Kichevo, whereas the greenfield development will be located in a new Technological Industrial Development Zone located some 800 m distance from the nearest residential area in Kichevo. This area has been planned as a free trade zone by the Kichevo municipality who will provide the necessary infrastructure. The construction period for the greenfield plant is approximately 9 months with project commissioning planned for the latter part of 2015.
The initial project phase will focus specifically on airbag cushion manufacturing which involves material cutting, sewing of cushions and testing the final product. Both brownfield and greenfield plants will have similar manufacturing processes that include raw material and finished goods storages, cutting units, sewing process lines, maintenance units, administrative offices, cafeteria, locker rooms for men and women workers, and utilities.
All airbag cushions produced in Macedonia will be transported to KSS Arad in Romania where they will be assembled with an inflator, tested and exported.

Overview of IFC's Scope of Review

IFC project review included a visit to KSS’s Macedonia brownfield and greenfield project sites respectively in Kichevo on December 16, 2014, a visit to the company’s airbag production plant in Arad in Romania (KSS Arad) on December 18, 2014 and meetings with managers and specialists, including site managers of both plants and human resources manager, quality manager, plant controller and occupational health and safety specialists at KSS Arad.
The following documents were also reviewed to inform the appraisal:
Strategic Grading of the Environmental Impact for Technological Industrial Development Zone, January 2009.
Health, Safety and Environmental (HSE) Policy and procedures of KSS Arad
Human Resources materials (policy, strategy, codes) of KSS Arad
KSS HSE policy, Code of Basic Working Conditions and supply chain audit materials
IFC’s appraisal considered environmental and social management plans for the project and gaps if any between these plans and IFC requirements. Where necessary, corrective measures, intended to close these gaps within a reasonable period of time, are summarized in the paragraphs that follow and in the agreed Environmental and Social Action Plan (ESAP) disclosed in this review summary. Through implementation of these management plans and the ESAP the project is expected to be designed and operated in accordance with Performance Standards objectives.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan