Environmental and Social Assessment and Management System and Policy / Identification of Risks and Impacts and Management Program: Ksani has a documented quality management system which is certified against ISO 9001, a quality management system standard. Certification against ISO 22000 a food safety management system is ongoing and will be completed in May 2014. Prior to construction of the second furnace, Ksani conducted an environmental impact assessment in line with Georgian legislation requirements and this covered furnace construction and operation. Ksani has identified environmental, OHS impacts and risks for its operations, and developed documented instructions for safe working practices, including use of personal protective equipment.
In line with the existing projects with IFC, Sisecam is in the process of aligning its corporate level environmental, social, health and safety management system with IFC Performance Standards. Ksani is in the process of implementing the Sisecam’s corporate level environmental health and safety (EOHS) management system as being developed by the Group taking into account local needs (such as language). As defined in the ESAP Ksani will agree with IFC on a time based schedule for implementation of Sisecam’s corporate level EOHS management system in the Ksani operations. The system will include (but not be limited to) development and implementation of; (i) a documented emergency procedure including response to spills and leakages of chemicals such as machinery oil and/or gas leaks and explosions; (ii) improvement in the contractor management system to contractually define Ksani’s requirements including personal protective equipment (PPE) usage, equipment inspections including cranes, safe work instructions such as working at height, chemical handling including storage and disposal as well as waste management requirements including on site storage, transportation, segregation, recycling and proper disposal of wastes; (iii) a near miss reporting and incident investigation system; (iv) periodic (no longer than annually) EOHS impact/risk analysis related with Ksani’s operations; and (v) a procedure defining the approach to contractor’s EOHS performance monitoring including lost time injury frequency rates (LTIFR), PPE usage, working at height, etc.
Organizational Capacity and Competency: The EOHS organization consists of a full time OHS expert who reports to the General Manager. Although there is no environmental department and/or a representative dedicated to environmental management, environmental responsibilities including ongoing environmental performance and reporting to local authorities and the Group are performed by the Quality Manager who reports to the Plant Manager. The Energy Department is responsible for management of the waste water treatment plant and solid waste. Ksani’s Quality Manager and OHS expert have responsibility to perform an EOHS impact and risk assessments, provide feedback to
management on EOHS performance, supervise Ksani employees on the operations for safe working practices, and conduct EOHS training.
As there is a medical center located near the plant, Ksani does not employ its own medical staff.
There are two directorates at the Group level dealing with labor and working conditions; that is; (i) a Human Resources Directorate (HRD); and (ii) an Industrial Relations Directorate (IRD). In addition to the Group level HR organization, Ksani has its own HR Department, including a HR Manager and HR Specialists.
Emergency Preparedness and Response: Ksani has documented emergency preparedness and response plans including fire prevention and evacuation. However, Ksani has no documented procedure for accidental release of chemicals such as paints, machinery oil and / or gas leaks as well as explosion. Ṣișecam has a corporate level emergency planning unit which develops and reviews emergency plans including life and fire safety, business contingency and emergency response for disasters.
The production areas is equipped with a fire alarm system and with fire extinguishers, and with the second furnace project a sprinkler system will be installed at the production areas and high risk areas including cardboard and paints / solvents storage areas.
As a part of ESAP, Ksani will develop and provide a copy to IFC of an emergency procedure including response to spills and leakages of chemicals such as machinery oil, gas leaks and explosions.
Monitoring and Review: The Group has a system in place to monitor and review key performance indicators (KPIs), where plants provide data including air emissions results, noise levels, waste amounts, waste water quality, external grievances, fines incurred and incident rates. The data is reviewed by the recently established corporate level EOHS department.
Ksani reports OHS performance to the Group every six months. Environmental data, including information on energy efficiency, are used to generate reports and/or to provide analysis as and when needed. As a part of Sisecam’s Annual Report, EOHS performance of the group is communicated to the shareholders and interested parties.
Ksani’s environmental performance, including point source emissions, ambient air quality, waste water treatment plant effluent quality, water consumption will be reported to the Group as well as IFC through the Annual Monitoring Report (AMR)
Ksani’s OHS expert conducts daily site inspections. Findings are recorded and action plans are developed as needed. OHS performance is reviewed during monthly OHS committee meetings. Environmental performance, including interaction with local authorities, information on the submission of periodic reports to local authorities is presented to senior management annually. Implementation of Sisecam’s corporate level EOHS management system at Ksani will result in an improvement in the company EOHS performance as well.
External Communication and Gri
evance Mechanism and Ongoing Reporting to Affected People: Although not documented, Ksani has an external grievance mechanism that includes a process whereby local authorities are informed of the complaints received and reporting to interested parties and affected communities. At the corporate level, through Ṣișecam’s internet page (
http://www.sisecam.com ) and as part of Annual Activity Reports, EOHS performance including information on waste recycling, energy efficiency and greenhouse gas emissions is provided. The same internet page is used for interested parties to raise and register any concerns or questions. As a part of ESAP, Ksani will develop a formal documented external grievance mechanism whereby neighboring communities and interested parties can raise and register their concerns; the approach to addressing grievances will also be documented.