PROJECT

Projects

Environmental & Social Review Summary

Project Number

33480

Company Name

NOVOMET-PERM, AO

Date ESRS Disclosed

Feb 11, 2014

Country

Russian Federation

Region

Europe

Last Updated Date

Jun 12, 2021

Environmental Category

B - Limited

Status

Completed

Previous Events

Approved : Apr 14, 2014
Signed : Jul 3, 2014
Invested : Dec 17, 2014

Sector

Oilfield Services

Industry

Metals and Mining

Department

Gbl Ind, Manufact, Agribus & Services

Project Description

Headquartered in Perm, Novomet (“Novomet”, the “Group” or “Company”) was established in 1991 by the staff of the Republican center for Powder Metallurgy Engineering and Technology. The Company is the second largest Electric Submersible Pump (ESP) producer in the Russian Federation (24% market share) and fifth largest producer globally (6% market share). ESP’s are designed to pump oil from wells that are up to 4 km deep under extreme conditions.

At the moment the Group has their own manufacturing plant (“Novomet Perm”) which is situated in Perm on two individual sites and produces various products including ESP units and water production and injection systems. An ESP typically consists of pumps, motors, protectors, gas separators, filters, scale preventers, sand traps, valves and intakes. The technological process includes mix (powder) preparation, cold pressing, details assembly; heat treatment of assembled blanks in a shielding nitric-hydrogen gas environment; assembly of submersible motors, electric submersible centrifugal pumps, filters, gas separators and reservoir pressure maintenance systems; and technological equipment. Novomet Perm’s has two plants in Perm: (i) a production facility where pressing and heat treatment is conducted in Shosse Kosmonavtov; and (ii) an assembling and testing facility, located in Ryazanskaya.

Novomet channels its sales mostly through direct sales and leasing though in 2002 a service enterprise for service and repair of equipment was established. The Group provides a comprehensive set of services including routine maintenance and full repair. Currently Novomet operates 7 service centers in Russia (“Novomet Service”) in Western Siberia, Orenburg and Saratov regions and the Commonwealth of Independent States (CIS) in Kazakhstan and Azerbaijan, and there are subsidiaries in Egypt and Colombia (center for disassembly). As of May 2013 Novomet serviced 5,029 wells equipped with Novomet’s equipment in Russia and CIS. New subsidiary service centers are planned for commissioning by June 2014 in Colombia, Ecuador, Argentina, Romania, Indonesia and Iraq.

The major investments are planned for Novomet’s expansion, include: (a) refinancing short term debt of$30 million; (b) working capital injection ($10m) and, (c) expansion of international service operations ($15m). Aside from the above, Novomet is also planning to develop a new foundry and cable production plant in an industrial zone in Perm within 2 existing buildings. The project is in the design stage and will not be financed by IFC.

During the previous few years Novomet reconstructed the two manufacturing facilities in Perm whereby equipment has been modernized manufacturing techniques and materials have been improved.

Overview of IFC's Scope of Review

IFC’s environmental and social review of this project included:

Discussions with Novomet management at their head office in Perm to review environmental, health, safety (EHS) and labor practices
Site visits to the electric submersible pumps production facility in Perm as well as service bases in Nizhnevartovsk (Russia) and Cairo (Egypt)
Visit to the site in Perm where the foundry and cable production plants will be located
Discussions with Novomet clients in Nizhnevartovsk (Matyushkinskaya vertical) and Cairo (Petrobel)
A review of EHS information provided in response to IFC’s environmental and social questionnaire and information obtained from follow-up discussions
Discussions with plant and service base management (including the Chief Engineer, EHS specialists, Public Relations (PR) and Human Resources (HR) specialists
A review of labor documentation (e.g., labor statistics, HR policies and procedures)

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Broad Community Support

Environmental & Social Action Plan