PROJECT

Projects

Environmental & Social Review Summary

Project Number

29993

Company Name

ITAFOS

Date ESRS Disclosed

Jun 9, 2011

Country

Brazil

Region

Latin America and the Caribbean

Last Updated Date

Apr 5, 2017

Environmental Category

A - Significant

Status

Completed

Previous Events

Approved : Aug 25, 2011
Signed : Sep 22, 2011
Invested : Sep 29, 2011

Sector

Phosphatic Fertilizer

Industry

Metals and Mining

Department

Gbl Infrastructure & Natural Resources

Project Description

MBAC Fertilizer Corporation, a Canadian company, through its local subsidiary Itafós Mineração Ltda (Itafós), is the Project Developer. The Project involves the development of a phosphate mine coupled to a new industrial complex that will produce fertilizers and other by-products for agricultural use, including 330,000 tons per annum of 28% P2O5 concentrate; 94,000 tons per annum of 15% P2O5 concentrate; 215,000 tons per annum of 98% w/w sulfuric acid; and 500,000 tons per annum of single superphosphate (SSP.)

The Project is located in the municipality of Arraias, in the southeast of the State of Tocantins, Brazil; nearing the border with the State of Goiás. However, the nearest community to the project, located 7 km away, is Campos Belos (19,000 inhabitants) which is in the state of Goiás. Arraias city in the State of Tocantins is located 22 km from the facilities.

The Project’s footprint occupies a total area of approximately 1,600 hectares (ha) including the industrial installations (approx. 45 ha), the mineral resources (approx. 490 ha); and a water dam (approx. 220 ha), and a tailings dam (approx. 740 ha) to be built. The mining activities include open pit phosphate ore extraction, removal of overburden, and restoration of mining areas. The mine plan developed for the Project anticipates processing a maximum of 3.5 M tons of ore per year at an average grade of about 5.0% P2O5, with a peak total material movement rate of 17.4 M tons per year. This scenario results in the production of approximately 330 K tons per year of phosphate concentrate at a grade of 28% P2O5. The expected life of the mineral deposit is 15 years.

The industrial activities comprise (a) phosphate rock processing including screening, crushing and grinding, then water tank flotation to separate the phosphorous-rich phosphate rock from other minerals (waste) followed by filtration and drying; (b) manufacture of sulfuric acid by melting sulfur and making it react with dry atmospheric oxygen to form SO3 and then through absorption of SO3 into water to produce sulfuric acid; the steam that is generated as by-product is used to produce electric energy; (c) single superphosphate powder (SSP) production through the combination of phosphate rock and sulfuric acid; and (d) manufacture of ammoniate single superphosphate granulated (GSSP) by reacting ammonia with SSP in the granulation plant.

The project will use firewood as fuel for the phosphate rock drying process. Itafos selected wood as fuel for environmental and economical reasons. This renewable energy source is available closer to the project site than the nearest oil supplies which are more than 1,000 km from the project site. Natural gas which was also considered in the selection process would have to also be transported from approximately 1,000 – 1,500 km from the project site.

The construction phase of the project is planned to start within the second quarter of 2011, with an expected workforce of up to 1500 persons during peak period, and it is expected to begin operation in the third quarter of 2012. The project will manage the environmental and social impacts in accordance to international good practice. In addition, the project will generate potential opportunities to the local communities by offering access to jobs, skills development, and business opportunities from providing services and products to Itafós as well as increased municipal tax revenue.

Overview of IFC's Scope of Review

IFC’s appraisal reviewed the effectiveness of the Company’s Health, Safety, and Environment (HSE), social and labor management activities and the ability of the organization to ensure compliance with Brazilian regulatory requirements and IFC’s Performance Standards during the construction and operation phases of the Project. Specific items reviewed included: existing Environmental Impact Assessment (EIA), related Studies and Reports, and corresponding supplemental plans developed by Itafós (i.e., Stakeholder Engagement Plan, Resettlement Policy Framework, Study for the location of Water and Tailings dams (Relatorio do Projeto Conceitual das Barragens de Contenção de Rejeitos e de Captação de Agua Bruta do Projeto Fosfato Itafos.) The IFC project team conducted a site visit to the project area, to the communities to be directly affected by the project and met with the local environmental authorities and had informal conversations with members of the communities affected by the Project.

E & S Project Categorization and Applicable Standard

Environmental and Social Mitigation Measures

Stakeholder Engagement

Client Documentation

File Name Actions
Itafos ESAP 060911.pdf
Vol 1- ITAFOS ESIA (sections 1.0 e 2.0).pdf
Vol 2 - TAFOS ESIA (section 3.0).pdf
Vol 3 - ITAFOS ESIA (section 4.0).pdf
Vol 4 - ITAFOS ESIA (section from 5.0 to 5.2.1.9).pdf
Vol 5 - ITAFOS ESIA (section from 5.2.2 to 5.2.2.6).pdf
Vol 6 - ITAFOS ESIA (section from 5.2.3 to 5.2.5).pdf
Vol 7 - ITAFOS ESIA (section 6.0).pdf
Vol 8 - ITAFOS ESIA (section 7.0).pdf
Vol 9 - ITAFOS ESIA -Vol 9 (section from 8.0 to Appendices).pdf
Vol 10 - Local EIA VOLUME_1 (portuguese).pdf
Vol 11 - Local EIA VOLUME_2 (portuguese).pdf
Vol 12 Local EIA VOLUME_3 (portuguese).pdf
Vol 13 Local EIA VOLUME_4 (portuguese).pdf
Vol 14 Local EIA ANEXOS (portuguese).pdf
Vol 15 Local EIA DESENHOS (portuguese).pdf